HYOSUNG WOW90 Manuals

HYOSUNG WOW90 Manuals

Manuals and User Guides for HYOSUNG WOW90. We have 1 HYOSUNG WOW90 manual available for free PDF download: Service Manual

HYOSUNG WOW90 Service Manual

HYOSUNG WOW90 Service Manual (133 pages)

HYOSUNG WOW90

Brand: HYOSUNG | Category: Offroad Vehicle | Size: 8.46 MB

Table of Contents

Table of Contents

6
- Electrical System
  2
- Fuel System
  2
- General Information
  2
- Servicing Information
  2
- Table of Contents
  6
- General Precautions
  7
- Serial Number Location
  10
- Fuel and Oil Recommendations
  11
- Exterior Illustration
  12
- Specifications
  13
Table of Contents

14
- Periodic Maintenance Schedule
  15
  - Periodic Maintenance Chart
    15
  - Lubrication Points
    16
- Maintenance Procedures
  17
  - Air Cleaner
    17
  - Cylinder Head Nuts
    18
  - Cylinder Head and Cylinder
    18
  - Spark Plug
    19
  - Carburetor
    20
  - Fuel Line
    20
  - Transmission Oil
    21
  - Brakes
    21
  - Drive Chain
    24
  - Tire
    25
  - Steering
    26
  - Chassis Bolts and Nuts
    26
Table of Contents

28
- Engine Removal and Reinstallation
  29
  - Engine Removal
    29
  - Engine Reinstallation
    33
- Engine Disassembly
  34
- Engine Components Inspection and Servicing
  44
  - Bearings
    44
  - Oil Seals
    44
  - Crankshaft
    44
  - Automatic Clutch Inspection
    45
  - Cylinder Head
    48
  - Cylinder
    49
  - Piston
    49
  - Reed Valve
    52
- Engine Reassembly
  52
  - Oil Seals
    52
  - Bearings
    53
  - Bushings
    53
  - Crankshaft
    54
  - Crankcase
    55
  - Transmission
    56
  - Starter Pinion, Starter Driven Gear and Starter Motor
    58
  - Movable Driven and Clutch
    60
  - Movable Drive
    64
  - Magneto
    66
  - Piston
    67
  - Oil Pump and Intake Pipe
    69
  - Cooling Fan
    70
  - Muffler
    71
Table of Contents

72
- Carburetor
  73
  - Removal
    73
  - Disassembly
    74
  - Inspection
    76
  - Reassembly and Remounting
    77
- Fuel System 4-4
  73
- Fuel Tank
  79
  - Removal
    79
  - Inspection
    79
  - Remounting
    80
- Oil Pump
  80
Electrical System

82
- Ignition/Charging System
  83
  - Ignition Coil
    83
  - CDI Unit
    84
  - Stator Coils
    84
  - Regulator/Rectifier
    85
- Starter System
  85
- Thermoelement
  87
- Switches Inspection
  88
- Battery
  89
Chassis

92
- Front Wheel and Brake
  93
  - Removal
    94
  - Inspection and Disassembly
    95
  - Reassembly and Remounting
    96
- Steering and Front Suspension
  98
  - Removal and Disassembly
    98
  - Inspection
    101
  - Reassembly and Remounting
    102
  - Toe-In Adjustment
    103
- Rear Wheel
  104
  - Removal
    104
  - Inspection
    104
  - Remounting
    104
- Rear Brake
  105
  - Brake Pad Replacement
    105
  - Caliper Disassembly
    105
  - Disc Plate Inspection
    106
  - Caliper Reassembly
    106
- Rear Axle Housing, Axle Shaft and Shock Absorber
  107
  - Removal
    107
  - Inspection and Disassembly
    108
Servicing Information

112
- Troubleshooting
  113
- Special Tools
  117
- Tightening Torque
  120
  - Tightening Torque Chart
    121
- Service Data
  122
  - Tire Pressure
    127
- Wire and Cable Routing
  128
- Wiring Diagram
  132

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