Hitachi 090001 Manuals

Manuals and User Guides for Hitachi 090001. We have 1 Hitachi 090001 manual available for free PDF download: Operator's Manual

Hitachi 090001 Operator's Manual (442 pages)

Hydraulic Excavator

Brand: Hitachi | Category: Excavators | Size: 9.34 MB

5
Table of Contents
12
Machine Numbers
15
Safety
15
Recognize Safety Information
15
Understand Signal Words
16
Follow Safety Instructions
17
Prepare for Emergencies
17
Wear Protective Clothing
18
Protect against Noise
18
Inspect Machine
19
General Precautions for Cab
20
Use Handholds and Steps
20
Adjust the Operator's Seat
21
Ensure Safety before Rising from or Leaving Operator's Seat
21
Fasten Your Seat Belt
22
Move and Operate Machine Safely
22
Operate Only from Operator's Seat
23
Jump Starting
23
Keep Riders off Machine
24
Precautions for Operations
25
Investigate Job Site Beforehand
26
Install OPG Guard
27
Restriction of Attachment Installation
27
Provide Signals for Jobs Involving Multiple Machines
27
Confirm Direction of Machine to be Driven
28
Drive Machine Safely
30
Avoid Injury from Rollaway Accidents
31
Avoid Injury from Back-Over and Swing Accidents
32
Keep Person Clear from Working Area
32
Never Position Bucket over Anyone
33
Avoid Undercutting
33
Avoid Tipping
34
Never Undercut a High Bank
34
Dig with Caution
34
Operate with Caution
35
Avoid Power Lines
35
Precautions for Lightning
36
Object Handling
36
Protect against Flying Debris
37
Park Machine Safely
37
Handle Fluids Safely−Avoid Fires
38
Transport Safely
39
Practice Safe Maintenance
40
Warn Others of Service Work
40
Support Machine Properly
41
Stay Clear of Moving Parts
41
Prevent Parts from Flying
42
Avoid Injury from Attachment Falling Accident
42
Prevent Burns
43
Replace Rubber Hoses Periodically
43
Avoid High-Pressure Fluids
44
Prevent Fires
46
Evacuating in Case of Fire
46
Beware of Exhaust Fumes
47
Precautions for Welding and Grinding
48
Avoid Heating Near Pressurized Fluid Lines
48
Avoid Applying Heat to Lines Containing Flammable Fluids
48
Precautions for Handling Accumulator and Gas Damper
49
Remove Paint before Welding or Heating
49
Beware of Asbestos and Silicon Dust and Other Contamination
50
Prevent Battery Explosions
50
Service Air Conditioning System Safely
51
Handle Chemical Products Safely
51
Dispose of Waste Properly
52
Never Ride Attachment
52
Notes for Muffler Filter
52
Precautions for Communication Terminal
53
Precaution for Communication Terminal Equipment
55
Notes on Protection of Operator's Station When the Machine Rolls over
56
Safety Signs
65
Components Name
66
Getting On/Off the Machine
67
Operator's Station
67
Muffler Filter
70
Cab Features (Std. Model)
71
Multi Function Monitor
72
Default Setting
74
Basic Screen
74
How to Use Screens
- 74
  Displaying Basic Screen
- 77
  Hour Meter
- 77
  Clock
- 77
  Fuel Gauge
- 78
  Coolant Temperature Gauge
- 78
  Operating Status Icon Display
79
Security Functions (Optional)
- 79
  Input Password
- 80
  Extending Password Duration Time
81
Alarm Occurrence Screen
83
Remedy
87
Muffler Filter
- 87
  Muffler Filter Condition Display
- 88
  Muffler Filter Manual Regeneration Request
- 89
  Manual Regeneration Procedure
90
Main Menu
91
Air Conditioner
- 91
  Circulation Air Mode
- 91
  Air Conditioner ON/OFF
92
Radio
93
Work Mode
- 93
  Attachment Selection
94
Mail (Optional)
96
Setting Menu
97
Date and Time
- 97
  Time Adjustment
- 99
  Date Adjustment
- 101
  Display Mode Setting
103
Attachment Adjustment
- 103
  Flow Rate Adjustment
- 105
  Priority (Arm Roll-Out)
- 107
  Priority (Arm Roll-In)
109
Attachment Name Input
111
Auto Shut-Down
- 111
  Auto Shut-Down: ON/OFF
- 112
  Acting Time Setting
113
Muffler Filter Regeneration Inhibited
- 113
  Setting Procedure
115
Password Change (Optional)
119
Sub Meter
121
Rear View Camera Monitor
- 121
  Rear View Camera ON/OFF
123
Brightness Adjustment
125
Language Settings
127
Lists of Display Language
128
Unit Selection
130
Display Item Selection (Rear View Camera OFF)
132
Main Menu Sequence Change
134
Information Menu
135
Operation
- 135
  Fuel Consumption
- 137
  Breaker Operation
- 139
  Attachment Operation
- 141
  Travel Operation
- 143
  Actual Operation
145
Maintenance
- 147
  Remaining Time and Maintenance Interval
149
Monitoring
151
Switch Panel
- 152
  Return to Previous Screen (Monitor)
- 152
  Return to Basic Screen (Monitor)
- 152
  Select/Confirm Switch (Monitor)
- 152
  Temperature Control Switch/Mode Switch (Air Conditioner)
- 152
  AUTO/OFF Switch/Fan Switch (Air Conditioner)
- 153
  AM/FM Selector/Tuning Switch (Radio)
- 153
  Power Switch/Volume Control Knob (Radio)
- 153
  Engine Control Dial
- 154
  Auto-Idle Switch
- 154
  Travel Mode Switch
- 155
  Power Mode Switch
- 155
  Work Light Switch
- 156
  Wiper/Washer Switch
- 157
  Overhead Window Wiper and Washer Switch (Optional)
- 157
  Numeric Keypad
158
Switch Panel (for Optional Equipment)
- 159
  Travel Alarm Deactivation Switch
- 159
  Swing Alarm Deactivation Switch (Optional)
- 159
  Rear Light Switch (Optional)
- 159
  Overload Alarm Switch (Optional)
- 160
  Seat Heater Switch
- 160
  Revolving Light Switch (Optional)
- 160
  Electrical Control Main Switch (Optional)
161
Key Switch
161
Power Boost Switch
161
Horn Switch
162
Electrical Control Main Switch (Optional)
164
Cigar Lighter
- 164
  Using Cigar Lighter
- 164
  Using Cigar Lighter Port as External Power Source
165
Cab Light Switch
165
Installing Fire Extinguisher (Optional)
166
Pilot Control Shut-Off Lever
166
Engine Stop Switch
167
Fuse Box
168
Auto Air Conditioner
- 168
  Features
- 169
  Components Name
- 170
  Controller Part Name and Function
- 172
  Cab Heater Operation
- 173
  Cooling Operation
- 174
  Defroster Operation
- 174
  Cool Head/Warm Feet Operation
175
Tips for Optimal Air Conditioner Usage
- 175
  For Rapid Cooling
- 175
  When Windows Become Clouded
- 175
  Off-Season Air Conditioner Maintenance
176
AM/FM Radio Operation
- 176
  Controls on the Radio
- 176
  Tuning Procedure
- 177
  Station Presetting Procedure
- 178
  Station Auto-Presetting Procedure
- 179
  TONE Control
180
Audio Input (Optional)
181
Side Monitor (Optional)
- 181
  Layout
- 181
  Monitor Operation
182
Cab Door Release Lever
183
Opening/Closing and Removing Cab Inside Window
184
Opening Upper Front Window
185
Removing and Storing Lower Front Window
186
Opening Side Windows
187
Opening/Closing Overhead Window (Std. Model)
188
Opening/Closing Overhead Window (Clear Hatch: if Equipped)
189
Emergency Exit
190
Adjusting Operator's Seat
- 190
  Seat Height and Angle Adjustment
- 190
  Console and Seat Fore-Aft Adjustment
- 190
  Seat Fore-Aft Adjustment
- 190
  Suspension Adjustment
- 191
  Backrest Adjustment
- 191
  Armrest Adjustment
192
Adjusting Operator's Seat (Optional)
- 192
  Adjusting Seat Height
- 192
  Console and Seat Fore-Aft Adjustment
- 192
  Seat Fore-Aft Adjustment
- 193
  Suspension Adjustment
- 193
  Fore-Aft Position Adjustment of Seat Surface
- 193
  Angle Adjustment of Seat Surface
- 193
  Backrest Adjustment
- 193
  Armrest Adjustment
194
Console Height Adjustment
- 194
  Adjusting Procedures
195
Installation and Adjustment of Mirrors
196
Seat Belt
197
Battery Disconnect Switch
- 197
  Switch Operation
199
Break-In
199
Observe Engine Operation Closely
199
Every 8 Hours or Daily
199
After the First 50 Hours
199
After the First 100 Hours
201
Operating the Engine
201
Inspect Machine Daily before Starting
202
Before Starting Engine
203
Starting the Engine
207
Check Instruments after Starting
208
Using Booster Batteries
210
Stopping the Engine
211
Engine Auto-Stop in Extremely Low Temperature
213
Driving the Machine
213
Drive the Machine Carefully
214
Steering the Machine Using Pedals
215
Steering the Machine Using Levers
216
Travel Mode Switch
216
Travel Alarm
217
Operating on Soft Ground
217
Raise One Track Using Boom and Arm
218
Towing Machine a Short Distance
219
Operating in Water or Mud
220
Parking the Machine on Slopes
220
Parking the Machine
221
Operating the Machine
221
Control Lever (ISO Pattern)
222
Attachment Pedal (Hydraulic Breaker) (Optional)
223
Attachment Pedal (Hydraulic Crusher) (Optional)
224
Pilot Control Shut-Off Lever
225
Warming up Operation
226
Engine Speed Control
227
Auto-Idle
229
Auto Shut-Down
232
Muffler Filter Manual Regeneration
234
Work Mode
237
Power Boost Switch
238
Power Mode
239
Operating Backhoe
240
Shovel
241
Grading Operation
242
Do Not Strike the Ground with Bucket Teeth
242
Avoid Hammer Work
243
Avoid Abusive Operation
243
Avoid Side Load the Bucket
244
Do Not Use Wide Track Shoes on Rough Ground
245
Hydraulic Breaker, Hydraulic Crusher and Quick Coupler
246
Piping for Breaker and Crusher
246
Operational Procedures for Stop Valves and Selection Valve
247
Secondary Relief Pressure Adjustment
248
Precautions for Breaker Operation
252
Change Hydraulic Oil and Replace Full-Flow Filter Element
253
Precautions for Crusher Operation
256
Attachment
260
Attachment Connection Parts
262
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
262
Shackle Hole Usage
263
Pilot Accumulator Functions
264
How to Lower Boom in Case of Emergency and When Engine Stops
265
Precautions for after Operations
267
Transporting
267
Transporting by Road
268
Loading/Unloading on a Trailer
271
Fastening Machine for Transporting
271
Unloading
273
Lifting Machine
275
Maintenance
275
Correct Maintenance and Inspection Procedures
277
Check the Hour Meter Regularly
280
Preparations for Inspection and Maintenance
281
Hood and Access Covers
283
Daily Check
284
Maintenance Guide
289
Periodic Replacement of Parts
290
Kind of Oils
- 290
  Recommended Engine Oil
293
Greasing
- 293
  Front Joint Pins
- 295
  Swing Bearing
- 296
  Swing Internal Gear
297
Engine
- 297
  Engine Oil Level
- 299
  Change Engine Oil
- 299
  Replace Engine Oil Filter
- 301
  Check and Clean Around the Engine
302
Transmission
- 302
  Pump Transmission
- 303
  Swing Reduction Gear
- 304
  Travel Reduction Gear
306
Hydraulic System
306
Inspection and Maintenance of Hydraulic Equipment
- 310
  Check Hydraulic Oil Level
- 311
  Change Hydraulic Oil
- 313
  Air Bleeding Procedures
- 314
  Suction Filter Cleaning
- 315
  Replacement of Full-Flow Filter
- 318
  Replace Pilot Oil Filter
- 319
  Replace Air Breather Element
- 320
  Check Hoses and Lines
324
Fuel System
- 324
  Recommended Fuel
- 325
  Refueling
- 326
  Drain Fuel Tank Sump
- 327
  Drain Fuel Filter
- 331
  Replace Fuel Main Filter Element
- 333
  Replace Fuel Pre-Filter Element
- 335
  Clean Solenoid Fuel Pump Strainer
- 337
  Check Water Separator
- 339
  Check Fuel Hoses
340
Air Cleaner
- 340
  Clean and Replace Air Cleaner Element (Outer)
- 340
  Clean or Replace the Outer Element
343
Cooling System
- 344
  Check Coolant Level
- 345
  Check and Adjust Fan Belt Tension
- 347
  Change Coolant
- 349
  Clean Radiator/Oil Cooler/Inter Cooler Core
- 351
  Clean Oil Cooler, Radiator and Inter Cooler Front Screen
- 351
  Clean Air Conditioner Condenser
- 351
  Clean Fuel Oil Cooler
352
Electrical System
- 353
  Battery
- 356
  Replace Battery
- 358
  Replacing Fuses
360
Miscellaneous
- 360
  Check and Replace Bucket Teeth
- 366
  Change Bucket
- 367
  Convert Bucket Connection into Face Shovel
- 368
  Adjust Bucket Linkage
- 369
  Remove Travel Levers
- 369
  Check and Replace Seat Belt
- 370
  Check Windshield Fluid Level
- 371
  Check Track Sag
- 375
  Clean and Replace Air Conditioner Filter
- 378
  Check Air Conditioner
- 380
  Clean Cab Floor
- 381
  Retighten Cylinder Head Bolt
- 381
  Inspect and Adjust Valve Clearance
- 381
  Measure Engine Compression Pressure
- 381
  Check Starter and Alternator
- 381
  Check and Replace EGR Device
- 381
  Clean EGR Cooler
- 382
  Check Gas Damper
- 382
  Tightening and Retightening Torque of Nuts and Bolts
397
Muffler Filter
- 397
  Check and Clean Filter Element of Muffler Filter
- 397
  Check and Clean Muffler Filter
399
Hydraulic Circuit and Electrical Circuit
399
Hydraulic Circuit
400
Electrical Circuit
401
Maintenance under Special Environmental Conditions
402
Maintenance under Special Environmental Conditions
403
Storage
403
Storing the Machine
405
Troubleshooting
414
Specifications
- 414
  Zx135Us-5B
414
Working Ranges (Grouser Shoe)
- 415
  Zx135Us-5B
415
Shoe Types and Applications
- 416
  Zx135Us-5B
416
Bucket Types and Applications
416
Specifications
418
Working Ranges (Grouser Shoe)
- 418
  Zx225Us-5B, 225Uslc-5B
419
Shoe Types and Applications
- 419
  Zx225Uslc-5B
420
Bucket Types and Applications
- 420
  Zx225Us-5B, 225Uslc-5B
421
Optional Attachments and Devices
421
Using Pad Crawler Shoe
422
Traveling and Other Cautions
423
Transporting
423
Precautions for Transporting Machines with Pad Crawler Shoes
428
Long Arm Operation
429
Blade Lever
430
Avoid Hitting Blade with Front-End Attachment
431
Blade Maintenance
432
Specifications
- 432
  ZX135US-5B with Blade
433
Working Ranges
- 433
  ZX135US-5B with Blade
434
Shoe Types and Applications
- 434
  ZX135US-5B with Blade
435
Specifications
- 435
  ZX225USLC-5B with Blade
436
Working Ranges (Grouser Shoe)
- 436
  ZX225USLC-5B with Blade
437
Shoe Types and Applications
- 437
  ZX225USLC-5B with Blade

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Hitachi 090001 Manuals

Manuals and User Guides for Hitachi 090001. We have 1 Hitachi 090001 manual available for free PDF download: Operator's Manual

Hitachi 090001 Operator's Manual (442 pages)

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