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HS500ATV
HISUN HS500ATV Manuals
Manuals and User Guides for HISUN HS500ATV. We have
1
HISUN HS500ATV manual available for free PDF download: Maintenance Manual
HISUN HS500ATV Maintenance Manual (118 pages)
Brand:
HISUN
| Category:
Offroad Vehicle
| Size: 21 MB
Table of Contents
Table of Contents
2
Catalogue
2
General Information
5
Engine No.
7
Frame No.
7
Identification Code
7
Height Gauge
8
Oil Filter Detacher
8
Outside Micrometer
8
Special Tools, Instruments and Meters
8
Dial Indicator
9
Feeler Gauge
9
Inside Micrometer
9
Torque Spanner
9
Magneto Drawing Device
10
Periodic Maintenance Chart
10
Description
5
2 Inspection and Adjustment of Engine
11
Check the Valve Clearance
12
And Exhaust Valve
13
Spark Plug Checking
14
Emission of Black Smoke for Abrasion of Cylinder or Piston
16
Abrasion of Cylinder or Piston
17
Inspection of Cylinder
17
Inspection of Piston and Piston Ring
17
Measure the Bore Diameter of Piston Pin Hole
18
Inspection of Crank and Connecting Rod
20
Inspection of Clutch
21
Inspection of Carburetor
21
Inspect the Idle of Carburetor
21
Inspection of Air Cleaner
22
Inspection of Lubrication System
23
Inspection of Oil Pump
23
Inspection of Cylinder Head
24
Lubrication of Engine
24
Measure the Width of Mating Surfaces of Valve
26
Repairing Limit Value
26
Examining Lifting Distance of Cam
27
Inspection of Rocker Arm
28
3 Disassembly of Engine
29
Cylinder Head and Block
29
Alignment
31
Piston and Connecting Rod
34
Remove the Piston Circlip
34
Remove Piston Pin and Piston
35
Remove Pull-Out Hand Start Assy
35
Left Crankshaft Case Cover
36
Magneto
36
Oil Pump
37
Clutch
39
Remove the Clutch
39
Carburetor
42
Inspection and Adjusting Carburetor
43
Decomposition
43
Remove the Evacuated Chamber Cover
43
Remove Pilot Screw
44
Remove Pontoon Pin
45
Remove the Cover
45
Check the Carburetor Body
46
Check the Pontoon
46
Check the Pontoon Triangular Needle
47
Check the Piston Valve
47
4 Chassis
49
Steering System
49
Structure of Steering Vertical Column
49
Disassembly, Inspection and Assembly of Steering
50
Vertical Column
50
Inspection of Steering Vertical Column Components
55
Assembly of Steering Vertical Column
57
Disassembly, Inspeciton and Assembly of Steering Tube
60
Disassembly of Steering Tube
60
Inspection of Steering Bar
60
Assembly of the Steering Bar
61
Brake System
62
Front Disk Brake Oil Pump Components
62
Adjusting Screw
66
Disassembly of Front Brake Disk
68
Disassembly of the Front Brake System
69
Inspection of the Front Brake System
70
Assembly of Front Brake System
71
Maximum Wear
71
Fastening Torque of the Bolt
71
Fastening Torque of Open-Groove Nut
72
Rear Brake System
73
Minimum Mark
74
Rear Brake Pedal
75
Disassembly of Front and Rear
76
Disk Brake System
76
Disassembly of Rear Brake Disk
77
Remove the Rear Brake Disk from Seat
79
Inspection of Rear Brake System
79
Assembly of Rear Brake System
80
Preparation for Maintenance of Wheel
82
Wheel and Tyre
82
Disassembly of Wheel Components
82
Specification and Operation Guide of Wheel Hub and Tyre
84
Specification of Wheel and Tyre
84
Transmission System
86
Open-Groove Nut
90
Disassembly of Front Differential Mechanism
90
Inspection and Maintenance of Front Differential
91
Assembly of the Front Differential Mechanism
92
Gear Shift Mechanism
95
Rear Suspension Unit
96
Rear Fork Unit
97
Front Suspension Unit
98
Disassembly and Maintenace
100
Inspection and Maintenance of Rear Suspension
101
Inspection and Maintenance Are Similar to the Fore Suspension
101
5 Electrical System
102
Route Color Indication
102
Ignition System
105
Magneto and Charge System
106
Battery
106
Lighting System
108
Meterand Signal System
108
Operation and Working Way
109
Headlight Switch
109
Emergency Light Switch
109
Turing Light Switch
109
Electrical Starting System
110
Starting Circuit
110
Starting System Working Process
110
Specification
111
Main Size Specification
111
6 Appendix
111
Requirements for Torque of Fastener
115
Electrical Circuits
116
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