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GE H301 Series Manuals
Manuals and User Guides for GE H301 Series. We have
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GE H301 Series manual available for free PDF download: Operating Manual
GE H301 Series Operating Manual (137 pages)
High speed reciprocating compressors
Brand:
GE
| Category:
Air Compressor
| Size: 2.86 MB
Table of Contents
Table of Contents
3
List of Forms
8
List of Tables
9
Chapter 1: Getting Started
11
Customer Service
11
Documentation
11
Request Access to the Website
11
Compressor News Bulletins
11
Operating Manuals
11
Give Feedback
11
Parts
12
Safety Advisories
12
Types of Safety Advisories
12
Safety Symbols
15
F Ig Ur E 1 Safety Symbols
15
Technical Support
16
Training
16
Warranty
16
Chapter 2: Introduction
19
H 301/302 Series Frame/Running Gear Assembly
19
H 30 Series Cylinder Assembly for H Series Frames
19
Commissioning Report
20
Components of the H 301/302 Series
20
Fi Gu Re 2 H 301/302 H Series Compressor Components
20
High Speed Reciprocating Compressor - Startup Report
21
Startup Report
21
Pre-Startup Checklist
24
Post-Startup Checklist
27
Gas Compressor Record
28
Crankshaft Rotation
29
Fi Gu Re 3 Crankshaft Rotation
29
Chapter 3: General Data/Specifications
31
Frame Specifications
31
Table 1 Frame Specifications
31
Bearings and Running Gear
32
Lubrication System
34
Cylinder Nameplates
34
Fi Gu Re 4 Cylinder Nameplate
34
Table 3 Lubrication System
34
Piston Head End and Crank End Clearance
35
Cylinder Sizes, Bores, Piston Diameters, Clearance and Weight
35
Piston Ring and Packing Ring Clearances
37
Fastener Torque Values
37
Table 5 Piston Ring and Packing Ring Clearances
37
Ta Ble 6 Pressure Packing Ring Clearances
37
Fastener Torquing
38
Fi Gure 5 Torque Wrench with Adapter at any Angle Except 90° Right Angle
39
Fi Gure 6 Torque Wrench with Adapter at Right Angle (90°)
39
Hold down Bolting
40
Balance Weights
40
Fi Gu Re 7 Maximum out of Balance Weight of Opposing Throws
40
Chapter 4: Installation
49
Access and Safety
49
Vents and Drains
49
Secure the Skid and Foundation (Sub-Base)
50
Skid Leveling and Alignment
51
Compressor Frame Leveling
51
Alignment
52
Fi Gu Re 8 Sketch Description of Misalignment
53
Figure 9 Dial Indicator Arrangement
53
Maximum Allowable Drive Train Misalignment
54
Driver to Compressor Free Coupling Alignment
54
Compressor Crankshaft End Thrust Clearance
55
Skid Hold-Down Bolting
56
Recommended Bolt Size/Torque
56
Bolting Requirements
57
Bolt/Fastener Tightening
57
Piping
58
Process Gas Piping
58
Lubricating Oil Piping and Tubing
59
F Ig Ur E 10 Inlet Strainer
59
Compressor Valves
60
Chapter 5: Operation
63
Maximum Allowable Working Pressure (MAWP)
64
Rated Discharge Pressure
64
Cylinder Discharge Temperature Shutdown Settings
65
Shut down Setting Recommendations
65
Discharge Temperature Calculations
65
Cylinder Temperature Shutdown Setting/Formula
65
Table 17 Discharge Temperature Calculations
65
Compressor Relocation or Reapplication
66
Table 18 Cylinder Discharge Formula
66
Compressor Frame and Cylinder Information
67
Filling Crankcase Sump
67
Pre Lube Frame
67
Crankcase Oil Level
68
Cylinder Lubricator System Priming
68
Compressor Reapplication or Relocation Checklist
68
Initial No-Load Rotational Test Run
70
Initial Load Run
72
Operate the Compressor
72
F Ig Ur E 11 Piping Schematic
73
Start the Compressor
74
Stop the Compressor
75
Chapter 6: Lubrication
77
Frame and Running Gear Lubrication
77
F Ig Ur E 12 Frame and Running Gear Lubrication System
77
Pressure Regulating Valves (PRV)
79
F Ig Ur E 13 GE Oil Filter Standard 1-105292
79
Table 19 GE Oil Filter Upgrade
79
Table 20 PRV Size, Part Number and Spring Rating and Information
80
Disassemble the PRV
82
Inspect the PRV
82
Re-Assemble the PRV
82
F Ig Ur E 14 PRV Assembled and Exploded Parts Illustration
82
Crankcase Lubricant Selection
83
Oil Viscosity
83
Table 21 Oil Operating Temperature Vs. SAE Viscosity
83
Non-Lube Cylinder Applications
84
Cylinder Lubrication System
84
Table 22 Lowest Ambient Temperature Vs. SAE Viscosity
84
System Installation
85
Entrapped Air Removal
85
Setup and Adjust Lubricator Pump
86
New Compressor Start-Up
87
Fi Gu Re 15 Typical Lubricator Pump with Plunger Shown at Max Stroke/Flow
87
Cylinder Wall Oil Film Wipe Test
88
Guideline for Oil Film Wipe Test Results
88
Cylinder Lubrication Flow Rate and Cycle Indicator
89
Rupture Disks
90
Figure 16 Rupture Assembly
91
Digital Cylinder Lube No-Flow Devices
92
Table 23 Part Numbers for Atmospheric Rupture Assemblies
92
Install Kenco NFS-3 No-Flow Switch
93
Fi Gu Re 17 Kenco NFS-3 No-Flow Switch
93
F I Gur E 18 DNFT-LED Switch Assembly, with Magnetic Housing Assembly
95
Table 24 Cylinder Lubricants
97
Chapter 7: Vibration
99
Types of Vibration
99
Mechanical
100
Inertia Unbalance
100
Pressure Pulsations
101
Torsional Vibration
101
Vibration Amplitude Versus Frequency
102
F I Gur E 19 Vibration Amplitude Versus Frequency Chart
102
Chapter 8: Maintenance
105
Component Weights
106
Frame and Frame Components
106
Table 25 Approximate Frame and Crosshead Guide Component Weights
106
Preventive Maintenance
107
Record Keeping
107
Oil Analysis
107
Cleanliness
107
Inspect Gaskets and O-Rings
107
Recommended Maintenance
108
Daily Maintenance Checklist
108
Monthly Maintenance Checklist
109
Quarterly Maintenance Checklist
110
Semi-Annual Maintenance Checklist
110
Annual Maintenance Checklist
111
Optional VVCP Assembly Capacity Control
111
Adjust the Variable Volume Clearance Pocket (VVCP) Assembly
112
Fi Gu Re 20 Typical Variable Volume Clearance Pocket Installed
112
Fi Gu Re 21 Effective Rod Extension: Amount Pocket Is Open
114
Table 26 VVCP Added Clearance Volume, Travel and Percent
115
Table 27 List of Compressor Conditions
116
F I Gur E 22 VVCP Flange Lubrication Fitting and Threads
117
Connecting Rod Inspection Sheet - H Frame
119
Chapter 9: Troubleshooting
121
Table 28 Troubleshooting Chart
124
Appendix A: H Series Tools
131
Index
132
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