User Manuals: Fronius TransTig 800 TIG Welding Machine

Manuals and User Guides for Fronius TransTig 800 TIG Welding Machine. We have 1 Fronius TransTig 800 TIG Welding Machine manual available for free PDF download: Operating Instructions Manual

Fronius TransTig 800 Operating Instructions Manual (124 pages)

Brand: Fronius | Category: Welding System | Size: 3 MB

Welding Parameters in the Rod Electrode Setup Menu - Level
2
Table of Contents
3
Special 4-Step Mode: Variant
4
Safety Rules
7
Explanation of Safety Notices
7
General
7
Proper Use
8
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
9
Protecting Yourself and Others
9
Noise Emission Values
10
Danger from Toxic Gases and Vapours
10
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
11
Meandering Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Specific Hazards
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
15
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
16
Safety Inspection
17
Disposal
17
Safety Symbols
17
Data Protection
17
Copyright
18
General Information
19
General
21
Device Concept
21
Functional Principle
22
Application Areas
22
Warning Notices on the Device
23
System Components
24
General
24
Overview
24
Control Elements and Connections
25
Description of the Control Panels
27
General
27
Safety
27
Overview
28
Magicwave Control Panel
29
Transtig Control Panel
34
Key Combinations - Special Functions
38
General
38
Displaying the Software Version, Operating Time and Coolant Flow
38
Connections, Switches and Mechanical Components
39
Magicwave1700 / 2200
39
Magicwave2500 / 3000
40
Magicwave4000 / 5000
41
Transtig 2200
42
Transtig2500 / 3000
43
Transtig4000 / 5000
44
Installation and Commissioning
45
Minimum Equipment Needed for Welding Task
47
General
47
TIG AC Welding
47
TIG DC Welding
47
MMA Welding
47
Before Installation and Commissioning
48
Safety
48
Utilisation for Intended Purpose
48
Setup Regulations
48
Mains Connection
48
Generator-Powered Operation (MW 1700 / 2200, TT 2200)
49
Connecting up the Mains Cable on US Power Sources
50
General
50
Stipulated Mains Cables and Strain-Relief Devices
50
Safety
50
Connecting the Mains Cable
50
Replacing the Strain-Relief Device
52
Start-Up
53
Safety
53
Remarks on the Cooling Unit
53
General
53
Connecting the Gas Cylinder
53
Establishing a Ground (Earth) Connection to the Workpiece
54
Connecting the Welding Torch
54
Welding
55
TIG Modes
57
Safety
57
Symbols and Their Explanations
57
2-Step Mode
58
Cap Shaping and Cap Overloading
60
Cap-Shaping
60
TIG Welding
61
Safety
61
Welding Parameters
61
Preparation
62
TIG Welding
62
Igniting the Arc
64
General
64
Igniting the Arc Using High Frequency(HF Ignition)
64
Touchdown Ignition
65
End of Welding
66
Special Functions and Options
67
Arc Break Watchdog Function
67
Ignition Time-Out Function
67
Tacking Function
67
MMA Welding
69
Safety
69
Preparation
69
Hotstart Function
71
Anti-Stick Function
71
Setup Settings
73
The Setup Menu
75
General
75
Overview
75
Shielding Gas Setup Menu
76
General
76
Opening the Protective Gas Shield Set-Up Menu
76
Changing Welding Parameters
76
Exiting the Set-Up Menu
76
Welding Parameters in the Protective Gas Shield Set-Up Menu
76
TIG Setup Menu
78
Opening the TIG Set-Up Menu
78
Changing Welding Parameters
78
Exiting the Set-Up Menu
78
Rod Electrode Setup Menu
82
Open the Rod Electrode Set-Up Menu
82
Changing Welding Parameters
82
Exiting the Set-Up Menu
82
Welding Parameters in the Rod Electrode Set-Up Menu
82
Rod Electrode Setup Menu: Level 2
84
Opening the Rod Electrode Set-Up Menu Level
84
Changing Welding Parameters
84
Exiting the Rod Electrode Set-Up Menu - Level
84
Troubleshooting and Maintenance
87
Troubleshooting
89
General
89
Safety
89
Displayed Service Codes
89
Power Source - Troubleshooting
92
Care, Maintenance and Disposal
94
General
94
Safety
94
At Every Start-Up
94
Every 2 Months
94
Every 6 Months
95
Disposal
95
Appendix
97
Average Consumption Values During Welding
99
Average Wire Electrode Consumption During MIG/MAG Welding
99
Average Shielding Gas Consumption During MIG/MAG Welding
99
Average Shielding Gas Consumption During TIG Welding
99
Technical Data
100
Special Voltages
100
Overview with Critical Raw Materials, Year of Production of the Device
100
Magicwave 1700
100
Magicwave 2200
101
Magicwave 2500
102
Magicwave 3000
103
Magicwave 2500 MV
104
Magicwave 3000 MV
105
Magicwave 4000
106
Magicwave 5000
107
Magicwave 4000 MV
108
Magicwave 5000 MV
109
Transtig 2200
111
Transtig 2500
112
Transtig 3000
113
Transtig 2500 MV
114
Transtig 3000 MV
116
Transtig 4000
117
Transtig 5000
118
Transtig 4000 MV
119
Transtig 5000 MV
120
Explanation of Footnotes
121
Terms and Abbreviations Used
122
General
122
Terms and Abbreviations a - F
122
Terms and Abbreviations G - H
122
Terms and Abbreviations I - U
123

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User Manuals: Fronius TransTig 800 TIG Welding Machine

Fronius TransTig 800 Operating Instructions Manual (124 pages)

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