Fronius TransSteel 3500 Syn Manuals

Manuals and User Guides for Fronius TransSteel 3500 Syn. We have 3 Fronius TransSteel 3500 Syn manuals available for free PDF download: Operating Instructions Manual, Quick Manuals

Fronius TransSteel 3500 Syn Operating Instructions Manual (144 pages)

Brand: Fronius | Category: Welding System | Size: 7.66 MB

Parameters for Manual Metal Arc (MMA) Welding in the Setup Menu Level
2
Table of Contents
3
Safety Rules
7
Explanation of Safety Notices
7
General
7
Proper Use
8
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
9
Protecting Yourself and Others
9
Danger from Toxic Gases and Vapours
10
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
11
Meandering Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Specific Hazards
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
15
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
16
Safety Inspection
17
Disposal
17
Safety Symbols
17
Data Protection
17
Copyright
17
General Information
19
General
21
Device Concept
21
Functional Principle
21
Application Areas
21
Warning Notices on the Device
21
Welding Processes, Procedures and Welding Characteristics for MIG/MAG Welding
23
General
23
Welding Characteristics
23
Summary of MIG/MAG Standard Synergic Welding
23
Short Description of Arc Air Gouging
23
System Components
24
General
24
Safety
24
Overview
24
Options
26
General
26
Machine Interface
26
Gas Preheater CO2 Connection
26
Keylock Switch
27
VRD: Safety Function
27
VRD: Safety Principle
28
Control Elements and Connections
29
Synergic Control Panel
31
General
31
Safety
31
Synergic Control Panel
32
Service Parameters
35
Keylock
36
Connections, Switches and Mechanical Components
37
Tst 3500/5000 Syn Power Source
37
Installation and Commissioning
39
Minimum Equipment Needed for Welding Task
41
General
41
Gas-Cooled MIG/MAG Welding
41
MIG/MAG Welding, Water-Cooled
41
MMA Welding
41
Before Installation and Commissioning
42
Safety
42
Utilisation for Intended Purpose Only
42
Setup Regulations
42
Mains Connection
43
Connecting the Mains Cable
44
Safety
44
General
44
Stipulated Mains Cables and Strain-Relief Devices
44
Connecting the Mains Cable
45
Fitting the Europe Strain-Relief Device
45
Fitting the Canada/Us Strain-Relief Device
46
Generator-Powered Operation
48
Start-Up
49
General
49
Information on System Components
49
Assembling the System Components (Overview)
49
Placing the Wirefeeder on the Power Source
50
Fitting the Interconnecting Hosepack Strain-Relief Device
51
Connecting the Interconnecting Hosepack
51
Connecting the Gas Cylinder
52
Establishing a Ground Earth Connection
53
Connecting MIG/MAG Welding Torches
54
Inserting/Replacing Feed Rollers
54
Inserting the Wirespool
55
Inserting the Basket-Type Spool
56
Feeding in the Wire Electrode
57
Setting the Contact Pressure
59
Adjusting the Brake
59
Design of the Brake
60
Welding
61
Power Limitation
63
Safety Function
63
MIG/MAG Modes
64
General
64
Symbols and Their Explanations
64
2-Step Mode
65
Special 4-Step Mode
66
Spot Welding
66
2-Step Stitch Welding
67
MIG/MAG Welding
68
Safety
68
Preparatory Work
68
Overview
68
MIG/MAG Standard Synergic Welding
69
Corrections During Welding
70
MIG/MAG Standard Manual Welding
71
General
71
Available Parameters
71
Corrections During Welding
72
Spot and Stitch Welding
73
General
73
Spot Welding
73
Stitch Welding
74
Easyjob Mode
76
General
76
Storing Easyjob Operating Points
76
Retrieving Easyjob Operating Points
76
Deleting Easyjob Operating Points
76
Retrieving Easyjob Operating Points on the Up/Down Welding Torch
76
MMA Welding
78
Safety
78
Preparation
78
Corrections During Welding
79
Hotstart Function
80
Anti-Stick Function
80
Arc Air Gauging (Tst 5000 Syn)
81
Safety
81
Preparation
81
Arc Air Gouging
82
Easy Documentation
85
General
87
Documented Welding Data
87
New CSV File
88
PDF Report / Fronius Signature
88
Activating / Deactivating Easy Documentation
89
Setting the Date and Time
89
Deactivating Easy Documentation
89
Setup Settings
91
Setup Menu
93
General Remarks
93
Operation
93
Setup Parameters for MIG/MAG Standard Manual Welding
93
Setup Parameters for MIG/MAG Standard Synergic Welding
95
Setup Parameters for MMA Welding
96
Setup Menu - Level 2
98
Operation (Level 2 Setup Menu)
98
Measuring Welding Circuit Resistance R
102
General
102
Measuring Welding Circuit Resistance (MIG/MAG Welding)
102
Retrieving the Welding Circuit Inductivity L
104
General
104
Displaying Welding Circuit Inductivity
104
Laying the Hosepacks Correctly
104
Troubleshooting and Maintenance
105
Troubleshooting
107
General
107
Safety
107
Fault Diagnosis
107
Displayed Service Codes
110
Displayed Service Codes in Connection with OPT Easy Documentation
115
Care, Maintenance and Disposal
117
General
117
Safety
117
At Every Start-Up
117
Every 2 Months
117
Every 6 Months
118
Disposal
118
Appendix
119
Average Consumption Values During Welding
121
Average Wire Electrode Consumption During MIG/MAG Welding
121
Average Shielding Gas Consumption During MIG/MAG Welding
121
Average Shielding Gas Consumption During TIG Welding
121
Technical Data
122
Special Voltages
122
Explanation of the Term "Duty Cycle
122
Tst 3500 Syn
123
Tst 3500 MV Syn
124
Tst 5000 Syn
125
Tst 5000 MV Syn
126
Welding Program Tables
128
Transsteel 3500 Syn - Euro Welding Program Tables
128
Transsteel 5000 Syn - Euro Welding Program Tables
130
Transsteel 3500 Syn - US Welding Program Tables
132
Transsteel 5000 Syn - US Welding Program Tables
134
Transsteel 3500 Yard Welding Program Tables
136
Transsteel 5000 Yard Welding Program Tables
137
Standard Value Tables for MIG/MAG Standard Manual Welding
138
Settings Tables
138

Fronius TransSteel 3500 Syn Operating Instructions Manual (132 pages)

MIG/MAG Power source

Brand: Fronius | Category: AC Power Distribution | Size: 7.48 MB

Table of Contents
5
Safety Rules
9
- General
  9
- Proper Use
  9
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  10
- Mains Connection
  10
- Protecting Yourself and Others
  11
- Danger from Toxic Gases and Vapours
  11
- Danger from Flying Sparks
  12
- Risks from Mains Current and Welding Current
  12
- Meandering Welding Currents
  13
- EMC Device Classifications
  14
- EMC Measures
  14
- EMF Measures
  14
- Specific Hazards
  15
- Factors Affecting Welding Results
  16
- Danger from Shielding Gas Cylinders
  16
- Safety Measures at the Installation Location and During Transport
  17
- Safety Measures in Normal Operation
  17
- Commissioning, Maintenance and Repair
  18
- Safety Inspection
  18
- Disposal
  18
- Safety Symbols
  19
- Data Protection
  19
- Copyright
  19
General Information

21
- General
  23
  - Device Concept
    23
  - Functional Principle
    23
  - Application Areas
    23
  - Warning Notices on the Device
    24
- Welding Processes, Processes and Welding Characteristics
  26
- System Components
  27
  - General
    27
  - Safety
    27
  - Overview
    27
- Options
  28
  - General
    28
  - Machine Interface
    28
  - Gas Preheater CO2 Connection
    28
  - Keylock Switch
    28
  - VRD: Safety Function
    29
  - VRD: Safety Principle
    29
  - Wirefeeder Options
    30
Control Elements and Connections

31
- Synergic Control Panel
  33
  - General
    33
  - Safety
    33
  - Synergic Control Panel
    34
  - Service Parameters
    36
  - Keylock
    37
- Connections, Switches and Mechanical Components
  39
  - Tst 3500/5000 Syn Power Source
    39
  - VR 5000 Remote - Front of Wirefeeder
    40
  - Rear of Wirefeeder
    40
  - Side of Wirefeeder
    41
  - Wire-Feed Unit Underside
    42
Installation and Commissioning

43
- Minimum Equipment Needed for Welding Task
  45
  - General
    45
  - Gas-Cooled MIG/MAG Welding
    45
  - MIG/MAG Welding, Water-Cooled
    45
  - MMA Welding
    45
- Before Installation and Commissioning
  46
  - Safety
    46
  - Utilisation for Intended Purpose Only
    46
  - Setup Regulations
    46
  - Mains Connection
    46
- Connecting the Mains Cable
  48
- Generator-Powered Operation
  51
- Start-Up
  52
Welding

63
- Power Limitation
  65
  - Safety Function
    65
- MIG/MAG Modes
  66
  - General
    66
  - Symbols and Their Explanations
    66
  - 2-Step Mode
    67
  - Special 4-Step Mode
    67
  - Spot Welding
    67
  - 2-Step Stitch Welding
    68
- MIG/MAG Welding
  69
  - Safety
    69
  - Preparatory Work
    69
  - Overview
    69
- MIG/MAG Standard Synergic Welding
  70
  - Corrections During Welding
    70
- MIG/MAG Standard Manual Welding
  72
  - General
    72
  - Available Parameters
    72
  - Corrections During Welding
    73
- Spot and Stitch Welding
  74
  - General
    74
  - Spot Welding
    74
  - Stitch Welding
    75
- Saving and Retrieving Operating Points
  76
- MMA Welding
  78
  - Safety
    78
  - Preparations
    78
  - Corrections During Welding
    79
  - Hotstart Function
    79
  - Anti-Stick Function
    79
Setup Settings

81
Troubleshooting and Maintenance

95
- Troubleshooting
  97
  - General
    97
  - Safety
    97
  - Fault Diagnosis
    97
  - Displayed Service Codes
    100
- Care, Maintenance and Disposal
  106
  - General
    106
  - Safety
    106
  - At Every Start-Up
    106
  - Every 2 Months
    106
  - Every 6 Months
    106
  - Disposal
    106
Appendix

107
- Technical Data
  109
  - Special Voltages
    109
  - Explanation of the Term "Duty Cycle
    109
  - Tst 3500 Syn
    110
  - Tst 3500 MV Syn
    111
  - Tst 5000 Syn
    112
  - Tst 5000 MV Syn
    113
  - VR 5000 Remote
    114
- Welding Program Tables
  115
- Standard Value Tables for MIG/MAG Standard Manual Welding
  125
  - Settings Tables
    125

Fronius TransSteel 3500 Syn Quick Manuals (2 pages)

Brand: Fronius | Category: Welding System | Size: 1.05 MB

Fronius Categories

Welding System Inverter Welding Accessories Battery Charger Measuring Instruments

More Fronius Manuals

Fronius TransSteel 3500 Syn Manuals

Fronius TransSteel 3500 Syn Operating Instructions Manual (144 pages)

Table of Contents

Fronius TransSteel 3500 Syn Operating Instructions Manual (132 pages)

Table of Contents

General Information

Control Elements and Connections

Installation and Commissioning

Welding

Setup Settings

Troubleshooting and Maintenance

Appendix

Fronius TransSteel 3500 Syn Quick Manuals (2 pages)

Related Products

Fronius Categories