Fronius TRANS STEEL 3500 C0MPACT Welding Manuals

Fronius TRANS STEEL 3500 C0MPACT Welding Manuals

Manuals and User Guides for Fronius TRANS STEEL 3500 C0MPACT Welding. We have 1 Fronius TRANS STEEL 3500 C0MPACT Welding manual available for free PDF download: Operating Instructions And Spare Parts List

Fronius TRANS STEEL 3500 C0MPACT Operating Instructions And Spare Parts List

Fronius TRANS STEEL 3500 C0MPACT Operating Instructions And Spare Parts List (112 pages)

Brand: Fronius | Category: Welding System | Size: 11 MB

Table of Contents

Table of Contents
5
Safety Rules
9
- Explanation of Safety Symbols
  9
- General
  9
- Intended Purpose
  10
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  11
- Mains Connection
  11
- Protecting Yourself and Others
  11
- Danger from Toxic Gases and Vapours
  12
- Danger from Flying Sparks
  13
- Risks from Mains Current and Welding Current
  13
- Meandering Welding Currents
  14
- EMC Device Classifications
  15
- EMC Measures
  15
- EMF Measures
  15
- Specific Danger Points
  16
- Danger from Shielding Gas Cylinders
  17
- Safety Measures at the Installation Location and During Transport
  17
- Safety Measures in Normal Operation
  18
- Maintenance and Repair
  19
- Safety Inspection
  20
- Disposal
  20
- Safety Symbols
  20
- Data Protection
  20
- Copyright
  21
General Information

23
- General
  25
  - Device Concept
    25
  - Functional Principle
    25
  - Application Areas
    25
  - Warning Notices on the Device
    25
- System Components
  27
  - General
    27
  - Safety
    27
  - Overview
    27
Control Elements and Connections

29
- Description of the Control Panel
  31
  - General
    31
  - Safety
    31
- Synergic Control Panel
  32
  - General
    32
  - Service Parameters
    34
- Connections, Switches and Mechanical Components
  36
  - Front and Rear
    36
Installation and Commissioning

39
- Minimum Equipment Needed for Welding Task
  41
  - General
    41
  - MIG/MAG Welding, Gas-Cooled
    41
  - MIG/MAG Welding, Water-Cooled
    41
  - Manual Metal Arc Welding
    41
- Before Installation and Commissioning
  42
  - Safety
    42
  - Utilisation for Intended Purpose Only
    42
  - Setup Regulations
    42
  - Mains Connection
    42
- Connecting the Mains Cable
  44
- System Components
  47
  - Information on System Components
    47
  - Fitting the System Components (Overview)
    47
- Connect the Gas Cylinder
  48
- Connecting the Welding Torch and Establishing a Ground (Earth) Connection
  49
- Inserting/Replacing Feed Rollers
  50
  - General
    50
- Inserting the Wirespool, Inserting the Basket-Type Spool
  51
  - Safety
    51
  - Inserting the Wirespool
    51
  - Inserting the Basket-Type Spool
    51
- Feeding in the Wire Electrode
  53
  - Feed in the Wire Electrode
    53
  - Set the Contact Pressure
    54
- Adjust the Brake
  56
  - General
    56
  - Adjusting the Brake
    56
  - Design of the Brake
    57
- Start-Up
  58
  - General
    58
  - Prerequisites
    58
  - Starting up
    58
Welding

59
- Power Limitation
  61
  - Safety Function
    61
- MIG/MAG Modes
  62
  - General
    62
  - Symbols
    62
  - 2-Step Mode
    62
  - Special 2-Step Mode
    63
  - Special 4-Step Mode
    63
- MIG/MAG Welding
  65
  - Safety
    65
  - Overview
    65
- MIG/MAG Standard Synergic Welding
  66
  - Corrections During Welding
    67
- MIG/MAG Standard Manual Welding
  68
  - General Remarks
    68
  - Available Parameters
    68
  - Corrections During Welding
    69
- MMA Welding
  70
- Safety
  70
  - Preparation
    70
  - Manual Metal Arc Welding
    70
  - Corrections During Welding
    71
  - Hotstart Function
    71
  - Anti-Stick Function
    71
- Saving and Retrieving Operating Points
  73
Setup Settings

77
Troubleshooting and Maintenance

91
- Troubleshooting
  93
  - General
    93
  - Safety
    93
  - Fault Diagnosis
    93
  - Displayed Service Codes
    96
- Care, Maintenance and Disposal
  101
  - General
    101
  - Safety
    101
  - At Every Start-Up
    101
  - If Necessary
    101
  - Every 2 Months
    101
  - Every 6 Months
    101
  - Disposal
    101
- Technical Data
  102
  - Special Voltages
    102
  - Tst 3500C
    102
- Quick Reference
  104
Annex

107
- Spare Parts List: Transsteel 3500C
  108

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