EWM Tetrix 230 Comfort 5P TM Manuals

Manuals and User Guides for EWM Tetrix 230 Comfort 5P TM. We have 4 EWM Tetrix 230 Comfort 5P TM manuals available for free PDF download: Operating Instructions Manual

EWM Tetrix 230 Comfort 5P TM Operating Instructions Manual (80 pages)

Welding machine

Brand: EWM | Category: Welding System | Size: 2 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
TIG Welding
14
Activarc
14
Spotarc
14
Spotmatic
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Function Sequence
22
Design and Function
24
General
24
Workpiece Lead, General
24
Transport and Installation
25
Adjusting the Length of the Carrying Strap
25
Machine Cooling
25
Notes on the Installation of Welding Current Leads
26
Mains Connection
28
Mains Configuration
28
Welding Torch Cooling System
29
Welding Torch Cooling Unit Connection
29
TIG Welding
30
Welding Torch and Workpiece Line Connection
30
Torch Connection Options and Pin Assignments
31
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
32
Connecting the Shielding Gas Supply
32
Setting the Shielding Gas Quantity
33
Welding Data Display
34
Select Welding Task
34
Welding Parameter Setting
34
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
34
Save Welding Tasks (Jobs)
35
Displaying and Changing the JOB Number
35
Expert Menu (TIG)
35
Arc Ignition
36
HF Ignition
36
Liftarc Ignition
36
Automatic Cut-Out
36
Function Sequences/Operating Modes
37
Explanation of Symbols
37
Non-Latched Mode
38
Latched Mode
39
Spotarc
40
Spotmatic
42
Pulses, Function Sequences
44
TIG Pulses - Non-Latched Operation
44
TIG Pulses - Latched Operation
44
Pulse Variants
45
Pulses (Thermal Pulses)
45
Khz Pulses (Metallurgic Pulses)
46
Automated Pulses
46
TIG Activarc Welding
47
Welding Torch (Operating Variants)
48
Tap Torch Trigger (Tapping Function)
48
Torch Mode and Up/Down Speed Setting
49
Standard TIG Torch (5-Pole)
50
TIG Up/Down Torch (8-Pole)
52
Potentiometer Torch (8-Pole)
54
Configuring the TIG Potentiometer Torch Connection
55
RETOX TIG Torch (12-Pole)
56
MMA Welding
57
Connecting the Electrode Holder and Workpiece Lead
58
Select Welding Task
59
Hotstart
59
Hotstart Current
59
Hotstart Time
59
Antistick
59
Remote Control
60
Manual Remote Control RT1 19POL
60
RTG1 19POL Manual Remote Control
60
Manual Remote Control RTP1 19POL
60
Manual Remote Control RTP2 19POL
60
RTP3 Spotarc 19POL Manual Remote Control
60
Foot-Operated Remote Control RTF1 19POL 5 M / RTF2 19POL 5 M
60
Interfaces for Automation
61
Remote Control Connection Socket, 19-Pole
61
Machine Configuration Menu
62
Selecting, Changing and Saving Parameters
62
Power-Saving Mode (Standby)
62
Testing the Machine Fan
63
Limiting the Mains Current (10A)
64
Protecting Welding Parameters from Unauthorised Access
65
Changing the Three-Digit Machine Code
66
Setting the Welding Current (Absolute/Percentage)
67
TIG Antistick
68
Spotarc / Spotmatic Configuration
69
Maintenance, Care and Disposal
70
General
70
Maintenance Work, Intervals
70
Daily Maintenance Tasks
70
Visual Inspection
70
Functional Test
70
Monthly Maintenance Tasks
70
Annual Test (Inspection and Testing During Operation)
71
Disposing of Equipment
71
Manufacturer's Declaration to the End User
71
Meeting the Requirements of Rohs
71
Rectifying Faults
72
Checklist for Rectifying Faults
72
Machine Faults (Error Messages)
74
Resetting Welding Parameters to the Factory Settings
75
Display Machine Control Software Version
76
Vent Coolant Circuit
77
Technical Data
78
Tetrix 230
78
Accessories
79
Welding Torch Cooling System
79
Transport Vehicle
79
Options
79
Remote Controls and Accessories
79
General Accessories
79
Overview of EWM Branches
80
Appendix A
80

EWM Tetrix 230 Comfort 5P TM Operating Instructions Manual (53 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents
3
Contents
3
For Your Safety
5
Notes on the Use of These Operating Instructions
5
Explanation of Icons
6
Part of the Complete Documentation
7
Machine Control - Operating Elements
8
Overview of Control Sections
8
Control Section a
9
Control Section B
11
Control Section C
12
Machine Display
12
Setting the Welding Current (Absolute/Percentage)
12
Operating the Machine Control
12
Main Screen
12
Welding Power Setting
13
Welding Parameter Setting in the Operation Sequence
13
Setting Advanced Welding Parameters (Expert Menu)
13
Changing Basic Settings (Machine Configuration Menu)
13
Functional Characteristics
14
TIG Welding
14
Gas Test - Setting the Shielding Gas Volume
14
Welding Task Selection
15
Recurring Welding Tasks (JOB 1-7)
16
AC Welding
16
AC Balance (Optimise Cleaning Effect and Penetration Characteristics)
16
Tungsten Balling Function
17
Alternating Current Waveforms
18
Automatic AC Frequency
18
Arc Ignition
19
HF Ignition
19
Liftarc
20
Automatic Cut-Out
20
Operating Modes (Functional Sequences)
21
Explanation of Symbols
21
Non-Latched Mode
22
Latched Mode
23
Spotarc
24
Spotmatic
26
TIG Activarc Welding
27
TIG Antistick
27
Pulse Welding
28
Automated Pulses
28
Thermal Pulsing
28
Pulsed Welding in the Upslope and Downslope Phases
29
Average Value Pulse Welding
30
Metallurgical Pulsing (Khz Pulsing)
30
AC Special
32
Welding Torch (Operating Variants)
33
Tapping Function (Tap Torch Trigger)
33
4.1.10.2 Torch Mode Setting
33
Up/Down Speed
33
4.1.10.4 Current Jump
33
Standard TIG Torch (5-Pole)
34
TIG Up/Down Torch (8-Pole)
36
Potentiometer Torch (8-Pole)
38
4.1.10.8 Configuring the TIG Potentiometer Torch Connection
39
RETOX TIG Torch (12-Pole)
40
Expert Menu (TIG)
41
MMA Welding
42
Welding Task Selection
42
Hotstart
42
Hotstart Current
42
Hotstart Time
43
Antistick
43
Welding Current Polarity Reversal (Polarity Reversal)
43
Average Value Pulse Welding
44
Power-Saving Mode (Standby)
44
Access Control
45
Voltage Reducing Device
45
Machine Configuration Menu
46
Selecting, Changing and Saving Parameters
46
Rectifying Faults
49
Error Messages (Power Source)
49
Dynamic Power Adjustment
49
Resetting Welding Parameters to the Factory Settings
50
Display Machine Control Software Version
50
Parameter Overview - Setting Ranges
51
TIG Welding
51
MMA Welding
52
Searching for a Dealer
53

EWM Tetrix 230 Comfort 5P TM Operating Instructions Manual (46 pages)

Brand: EWM | Category: Control Unit | Size: 1 MB

Table of Contents
3
Contents
3
For Your Safety
5
Notes on Using These Operating Instructions
5
Explanation of Icons
5
Part of the Complete Documentation
6
Intended Use
7
Use and Operation Solely with the Following Machines
7
Documents Which also Apply
7
Software Version
7
Machine Control - Operating Elements
8
Overview of Control Sections
8
Control Section a
9
Control Section B
11
Machine Display
11
Setting the Welding Current (Absolute/Percentage)
12
Operating the Machine Control
12
Main Screen
12
Welding Power Setting
12
Welding Parameter Setting in the Operation Sequence
12
Setting Advanced Welding Parameters (Expert Menu)
13
Changing Basic Settings (Machine Configuration Menu)
13
Functional Characteristics
14
TIG Welding
14
Gas Test - Setting the Shielding Gas Volume
14
Welding Task Selection
15
AC Welding
16
AC Balance (Optimise Cleaning Effect and Penetration Characteristics)
16
Alternating Current Waveforms
16
Arc Ignition
17
HF Ignition
17
Liftarc
17
Automatic Cut-Out
17
Operating Modes (Functional Sequences)
18
Explanation of Symbols
18
Non-Latched Mode
19
Latched Mode
20
Spotarc
21
Spotmatic
23
Average Value Pulse Welding
24
Pulsed Welding in the Upslope and Downslope Phases
26
Automated Pulses
26
TIG Activarc Welding
26
TIG Antistick
27
Welding Torch (Operating Variants)
27
Tapping Function (Tap Torch Trigger)
27
Torch Mode Setting
27
Up/Down Speed
27
Current Jump
27
Standard TIG Torch (5-Pole)
28
TIG Up/Down Torch (8-Pole)
30
Potentiometer Torch (8-Pole)
32
Configuring the TIG Potentiometer Torch Connection
33
Expert Menu (TIG)
34
MMA Welding
35
Welding Task Selection
35
Hotstart
35
Antistick
35
Average Value Pulse Welding
36
Expert Menu (MMA)
37
Power-Saving Mode (Standby)
38
Access Control
38
Voltage Reducing Device
38
Machine Configuration Menu
39
Selecting, Changing and Saving Parameters
39
Rectifying Faults
42
Error Messages (Power Source)
42
Dynamic Power Adjustment
43
Resetting Welding Parameters to the Factory Settings
43
Display Machine Control Software Version
43
Appendix
44
Parameter Overview - Setting Ranges
44
TIG Welding
44
MMA Welding
45
Searching for a Dealer
46

EWM Tetrix 230 Comfort 5P TM Operating Instructions Manual (48 pages)

Brand: EWM | Category: Welding System | Size: 1 MB

1 Contents

3
- Table of Contents
  3
2 For Your Safety

5
3 Machine Control - Operating Elements

8
4 Functional Characteristics

13
- TIG Welding
  13
  - Gas Test - Setting the Shielding Gas Volume
    13
  - Welding Task Selection
    14
  - AC Welding
    15
    
    AC Balance (Optimise Cleaning Effect and Penetration Characteristics)
    15
    
    Alternating Current Waveforms
    16
  - Arc Ignition
    17
    
    HF Ignition
    17
    
    Liftarc
    17
    
    Automatic Cut-Out
    17
  - Operating Modes (Functional Sequences)
    18
    
    Explanation of Symbols
    18
    
    Non-Latched Mode
    19
    
    Latched Mode
    20
    
    Spotarc
    21
    
    Spotmatic
    23
  - Average Value Pulse Welding
    25
    
    Pulsed Welding in the Upslope and Downslope Phases
    26
    
    Automated Pulses
    26
  - TIG Activarc Welding
    27
  - TIG Antistick
    27
  - Welding Torch (Operating Variants)
    27
    
    Tapping Function (Tap Torch Trigger)
    27
    
    Torch Mode Setting
    28
    
    Up/Down Speed
    28
    
    Current Jump
    28
    
    Standard TIG Torch (5-Pole)
    28
    
    TIG Up/Down Torch (8-Pole)
    31
    
    Potentiometer Torch (8-Pole)
    32
    
    Configuring the TIG Potentiometer Torch Connection
    34
  - Expert Menu (TIG)
    35
- MMA Welding
  36
  - Welding Task Selection
    36
    
    Hotstart
    36
    
    Antistick
    37
  - Average Value Pulse Welding
    37
  - Expert Menu (MMA)
    39
- Power-Saving Mode (Standby)
  39
- Access Control
  40
- Voltage Reducing Device
  40
- Machine Configuration Menu
  41
  - Selecting, Changing and Saving Parameters
    41
5 Rectifying Faults

44
6 Appendix A

46
- MMA Welding
  47
- Overview of EWM Branches
  48
7 Appendix B

48

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