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Liebert APM 600V
Emerson Liebert APM 600V Manuals
Manuals and User Guides for Emerson Liebert APM 600V. We have
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Emerson Liebert APM 600V manual available for free PDF download: Manual
Emerson Liebert APM 600V Manual (144 pages)
50/60Hz
Brand:
Emerson
| Category:
UPS
| Size: 12.69 MB
Table of Contents
Table of Contents
3
Important Safety Instructions
11
Save These Instructions
11
Glossary of Symbols
14
1 Introduction
15
Battery Maintenance
15
Battery Safety Precautions
15
Table 1 Battery Voltage, Nominal and Float
17
2 Installation
18
Initial Inspections
19
Storing for Delayed Installation
19
Preliminary Checks
19
Identification
19
UPS Location
19
Positioning the UPS
19
Environmental Considerations
20
Considerations in Moving the Liebert APM
20
Mechanical Considerations
21
Clearances
21
Floor Installation
21
Cable Entry
21
Special Considerations for Parallel Systems
22
Special Considerations for 1+N Parallel Systems
22
45Kva and 90Kva UPS Frames-Auxiliary Cabinets
22
Optional Cabinets
23
Optional Seismic Brackets
23
Figure 1 Cabinet Arrangement
23
Liebert Flexpower ™ Assembly
24
Static Bypass Assembly
24
Figure 2 Liebert Flexpower Assembly Indicators and Controls
24
Figure 3 Static Bypass Assembly Connections
24
LED Indications
24
3 Electrical Connections -Ups
25
Power Cabling
25
Cable Rating
25
External Protective Devices
25
Rectifier and Bypass Input Supply of the UPS
26
External Battery
26
UPS Output
26
UPS Input Configuration
27
Figure 4 Single UPS Block Diagram-Dual Input Single Source Configuration
27
UPS Input Configuration with Transformers
28
Figure 5 Liebert APM in a Split Bypass Configuration
28
Figure 6 Control Wiring for the Dual Input Transformer Configuration
29
Cabling Guidelines
30
Cable Connections
30
Figure 7 Input Busbars-Liebert APM 45Kva Frame
31
Figure 8 Input Busbars-Liebert APM 90Kva Frame
32
Figure 9 Liebert BDC
33
Figure 10 Busbars-Liebert BDC
34
Figure 11 Busbars-External 600Mm Battery Cabinet
35
Accessory Fuses and Backfeed Breaker Wiring
36
Figure 12 Busbars-External 900Mm Battery Cabinet
36
Figure 13 Accessory Fuses
37
Figure 14 Dual Input Backfeed Breaker Wiring When Bypass Distribution Cabinet Not Used
37
Safety Ground
38
Figure 15 Ground and Neutral Busbar Connections-45Kva Frame Busbars
39
Figure 16 Ground and Neutral Busbar Connections-90Kva Frame Busbars
40
Protective Devices
41
Cabling Procedure
41
Control Cables Details
42
Static Bypass Assembly Features
42
Figure 17 Static Bypass Assembly Connections to Display Cabinet and Options
43
Figure 18 Auxiliary Terminal Block Detail (Static Switch Assembly Front Panel)
43
Dry Contacts
44
Input Dry Contacts
44
Figure 19 Input Dry Contacts
44
Table 4 Description of Dry Contact Input Port
44
Output Dry Contacts
45
Liebert BDC Interface
45
Figure 20 Output Dry Contacts and EPO Wiring
45
Output Dry Contact Relays
45
Battery Cabinet Interface Connectors
46
EPO Input-Optional
46
Battery Cabinet Interface
46
Figure 21 EPO Wiring and Signal Names for J6
46
Figure 22 Single UPS Remote Emergency Power off
47
Table 8
47
EPO Input Contact Relays
47
4 Parallel System and Lbs System Installation
48
General
48
System Installation Procedures
48
Preliminary Checks
48
Cabinet Installation
48
External Protective Device
49
Figure 23 UPS System with External Maintenance Switch
49
Power Cable
50
Input Breaker Control Wiring
50
Output Breaker Control Wiring
50
Figure 24 Input Breaker Control Wiring for Parallel Systems
50
Parallel Cables
51
Figure 25 Output Breaker Control Wiring
51
Figure 26 Connection of Parallel Control Cables of Parallel System
51
Key Interlock System
52
Figure 27 Key Interlock System Control Wiring
52
Remote EPO
53
Figure 28 Locations of Ports J1, J2 and J3 on Bypass Module
53
Figure 29 Remote Emergency Power off Wiring for Parallel UPS
53
LBS System
54
Cabinet Installation
54
External Protective Device
54
Power Cable
54
Control Cable
54
Figure 30 Typical Dual Bus System (with STS and LBS)
54
Figure 31 Connection of Typical Dual Bus System of Two Parallel Systems
55
Figure 32 Connection of Typical Dual Bus System of Two Single Ups's Without Redundant LBS Cable
55
Figure 33 Connection of Typical Dual Bus System of Two Single Ups's with Redundant LBS Cable
55
5 Battery Installation
56
Introduction
56
Safety
56
UPS Batteries-Liebert APM 45Kva Frame Only
57
Internal Battery Breaker Component Locations and Control Wiring
57
Figure 34 Internal Battery Breaker Component Locations
57
Figure 35 Internal Battery Control Wiring
58
External Battery Cabinet Installation
59
Matching Battery Cabinets
59
Figure 36 Bolting the Battery Cabinet to the Liebert APM
59
Connecting the Batteries
60
Figure 37 Battery Cabinet, 600Mm Wide-Details
60
Figure 38 Battery Trays for 600Mm Battery Cabinet
61
Figure 39 Battery Cabinet with Trays for 900Mm Battery Cabinet
62
Installation Considerations
63
Connecting the Battery Cabinet to the UPS
63
Figure 40 Battery Cabinet Connection to Liebert APM
64
Non-Standard Batteries
65
Battery Ground Fault Detection Option
65
Figure 41 Battery Ground Fault Detection Component Location
65
Figure 42 Control Wiring Diagram for Battery Ground Fault Detection Option
66
6 Liebert Bdc
67
Normal (UPS) Mode
67
UPS Static Bypass Mode
67
Configuration
67
Figure 43 Single Input UPS with External Liebert Bdcwith Optional Internal Transformer-Typical
67
Maintenance Mode
68
Locating the Cabinet
68
Cable Installation
68
Wiring Preparation
68
Power Cable Installation
68
Figure 44 Liebert BDC-Access Plate Removed
68
Input/Output Wiring
69
Table 10 Control Wiring for Liebert APM UPS to Liebert BDC
69
Figure 45 BDC Connection to Liebert APM
70
Liebert BDC
70
Bolting Cabinets Together
71
Figure 46 Bolting Liebert APM to a Liebert BDC
71
7 Installation Drawings
72
Figure 47 UPS Dimensions- Front View
72
Figure 48 Lineup Arrangement, Liebert APM with Battery and Liebert Bdcs
72
Figure 49 UPS Dimensions Continued, Center of Gravity-Side, Top and Bottom Views
73
Figure 50 Liebert APM with Top Fan Kit
74
Table 11 Center of Gravity and Weights for Liebert APM 90 Kva Frame
75
Table 12
76
Table 14 Center of Gravity and Weights for Liebert APM 45 Kva Frame
77
Figure 51 UPS Main Components-Typical Unit
78
Figure 52 UPS Cable Connections-45Kva and 90Kva Frames
79
Figure 53 Battery Cabinet Connection to UPS
80
Figure 54 Battery Cabinet Connection to UPS (Continued)
81
Table 15 Interconnect Wiring for Liebert APM to Battery Cabinet
81
Figure 55 Battery Cabinet Outline Drawing, Weights and Center of Gravity, 600Mm Cabinet
82
Figure 56 Battery Cabinet Outline Drawing, Weights and Center of Gravity 900Mm Cabinet
83
Figure 57 Outline Drawing, Liebert BDC for Liebert APM, 15-45Kva
84
Figure 58 Outline Drawing, Liebert BDC for Liebert APM, 15-90Kva
84
Figure 59 Liebert BDC Connection to UPS
85
Figure 60 Acceptable Hardware Configuration for Torque Application
86
Table 17 Interconnect Wiring for Liebert APM to Liebert BDC
86
Table 18 Spring Washer Torque Application
86
Figure 61 Seismic Mounting Bracket Details
87
8 Liebert Intellislot ® Installation
88
Liebert Intellislot Communication
88
Liebert Intellislot Web Card-SNMP/HTTP Network Interface Card
88
Table 19 Liebert APM Communication Options
88
Figure 62 Liebert Intellislot Web Card Display
89
Liebert Intellislot Card Web Interface
89
Figure 63 Pin Location and Numbering
90
Liebert Intellislot
90
Liebert Intellislot Relay Card Pin Configuration
90
Table 20 Relay Card Pin Configuration
90
Figure 64 Jumper Location and Numbering
91
Liebert Intellislot ® Relay Card Jumper Setup
91
Table 21 Jumper Connections
91
Liebert Intellislot ™ Multiport Card
92
Alber ® Bdsi ™ Battery Monitoring System-Optional
92
Figure 65 Liebert Intellislot Multiport Card Pin Assignment
92
Figure 66 Alber Bdsi Controller and Input Connection
93
Battery Temperature Compensation
94
Figure 67 Multi-Temperature Sensors
94
9 Operator Control and Display Panel
95
Operator Control Panel
95
Figure 68 Overview of Control Panel
95
MIMIC Display Indicators
96
Figure 69 MIMIC Display Indicators Location
96
Table 23 MIMIC Display Status Indicators
96
Control Buttons
97
Alarm Buzzer
97
Figure 70 Control Button Layout
97
Figure 71 Alarm Buzzer Location
97
Table 24 Control Buttons
97
LCD Overview
98
Figure 72 Sections of the LCD
98
Navigation Keys
99
LCD Menus and Data Items
99
Language Selection
100
Figure 73 Menu Tree
100
Current Date and Time
101
Figure 74 Language Selection Screen
101
Figure 75 Date and Time Screen
101
UPS History Log
102
Types of LCD Screens
102
Opening Display
102
Figure 76 History Log Records
102
Default Screen
103
UPS Help Screen
103
Figure 77 Opening Display
103
Figure 78 Default Screen
103
Screen Saver Window
104
Pop-Up Windows
104
From Bypass to Inverter Mode with Power Interruption
104
From Inverter to Bypass Mode with Interruption
104
Figure 79 Screen Saver Window
104
System Self-Test
105
Battery Capacity Test Confirmation
105
Battery Self-Test Aborted, Condition Not Met
105
Battery Equalize Charge
105
Battery Reset
105
Battery Refresh Charge Aborted, Condition Not Met
105
Enter Control Password
105
Table 26 UPS Menus and Data Window Items
106
10 Operation
108
Liebert APM Operating Modes
108
UPS Startup
110
Startup Procedure
110
Table 27 Dip Switch Matrix
110
Startup in ECO Mode
111
Switching between UPS Operation Modes
112
UPS Battery Start
112
Figure 80 Battery Start Button Location
112
Switching the UPS from Normal Operation to Maintenance Bypass
113
Switching the UPS from Maintenance Bypass to Normal Operation
114
De-Energize Liebert APM with Maintenance Bypass Cabinet
115
De-Energize Liebert APM Without Maintenance Bypass Cabinet
116
Operation of Two Liebert APM Units in Parallel Setup
116
Figure 81 Typical Configuration for Single UPS
116
Figure 82 Liebert APM Six-Breaker Buyout Paralleling Configuration
117
Procedure to Put UPS1 Back Online
118
Procedure to Put UPS2 Back Online
118
Procedure to Take UPS1 Offline While Leaving UPS2 Online
118
Procedure to Take UPS2 Offline While Leaving UPS1 Online
118
APM Procedure from Parallel Inverter Operation to Wrap-Around Bypass
119
APM Procedure from Wrap-Around Bypass to Parallel Inverter Operation
119
Parallel APM System Startup
119
Parallel APM System Shutdown
119
Emergency Shutdown with EPO
120
Auto Restart
120
Reset after Shutdown for Emergency Stop (EPO Action) or Other Conditions
120
Battery Protection
120
Battery Undervoltage Warning
120
Battery End-Of-Discharge (EOD) Protection
120
Replacing Dust Filters
121
Figure 83 Dust Filter Replacement
121
Operation
122
Figure 84 Single Module Block Diagram-Single Input Configuration with Three-Breaker
122
Figure 85 Single Module Block Diagram-Dual Input Configuration with Three-Breaker Liebert BDC
123
Static Bypass Switch
124
Figure 86 Block Diagram-Single Input Configuration with Four-Breaker Internal Bypass
124
11 Specifications and Technical Data
125
Conformity and Standards
125
UPS Environmental
125
Table 34
126
Table 34 45Kva Liebert BDC Mechanical Characteristics
126
Table 35 90Kva Liebert BDC Mechanical Characteristics
126
Table 36 600Mm Battery Cabinet Mechanical Characteristics
126
Batteries Approved for Use in Liebert APM Systems
127
UPS Electrical Characteristics
128
Table 41 UPS Currents and Terminals-Input (for Single-Input Unit, 208V Operation)
128
Table 42 UPS Currents and Terminals-Input (for Dual-Input Unit Only, 208V Operation)
128
Table 43 UPS Currents and Terminals-Bypass Input (for Dual-Input Units, 208V Operation)
128
Table 44 UPS Currents and Terminals-Battery (288V String)
129
Figure 87 Battery, Circuit Breaker and UPS Wiring with External Batteries with Four Connecting
132
Figure 88 Battery, Circuit Breaker and UPS Wiring with External Batteries with Three Connecting
132
Wires
132
12 Maintenance
133
Safety Precautions
133
Limited Life Components
134
Routine Maintenance
134
Record Log
134
Table 51 Component Service Life
134
Air Filters
135
Battery Maintenance
135
Battery Safety Precautions
136
Torque Requirements
137
Battery Retorque Values
137
Table 52 Table
137
Detecting Trouble
138
Reporting a Problem
138
Corrective Actions
138
Recommended Test Equipment
138
Table 55 Recommended Test Equipment and Tools
138
Appendix A - Hazardous
139
Ubstances or
139
Announcement
139
Table 56 Hazardous Substances or Elements
139
Appendixb - Ups Status Messages
140
Table 57 UPS Status Messages
140
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