Bomag BW 151 AC-5 Manuals

Manuals and User Guides for Bomag BW 151 AC-5. We have 1 Bomag BW 151 AC-5 manual available for free PDF download: Operating Instruction

Bomag BW 151 AC-5 Operating Instruction

Bomag BW 151 AC-5 Operating Instruction (262 pages)

Combination roller

Brand: Bomag | Category: Construction Equipment | Size: 5.53 MB

Table of Contents

Table of Contents
3
1 Introduction

11
- Foreword
  12
- Machine Type Plate and Engine Type Plate
  15
2 Technical Data

17
- Noise and Vibration Data
  21
- Noise Data
  21
- Vibration Data
  21
3 Concerning Your Safety

23
4 Display and Control Elements

69
- Operator's Stand
  70
- Overview
  70
- Instrument Cluster
  71
- Economizer
  75
- Start Switch
  77
- Rotary Switch for Travel Lever Button Assignment
  77
- Travel Lever
  78
- Push Button Assignment in Travel Lever
  78
- Toggle Switch for Seat Heating
  80
- Rotary Switch for Water Pumps
  81
- Rotary Switch for Water Spraying System Pre-Selection
  81
- Rotary Switch for Emulsion Spraying System
  81
- Rotary Switch for Water Spraying System
  82
- Rotary Switch for Working Lights
  82
- Rotary Switch for Direction Indicators
  82
- Rotary Switch for Hazard Light System
  83
- Rotary Switch for Lighting
  83
- Rotary Switch for Regeneration
  83
- Rotary Switch for Engine Speed
  84
- Emergency Stop Push Button
  84
- Rotary Switch for Travel Ranges
  85
- Rotary Switch for Vibration, Manual / Automatic
  85
- Rotary Switch for Vibration, Amplitude Selection
  85
- Cabin
  86
- Dashboard, Cabin
  86
- Rotary Switch for Air Distribution
  87
- Rotary Switch for Cabin Temperature
  88
- Rotary Switch for Blower
  88
- Rotary Switch for Air Conditioning System
  88
- DIN Socket
  89
- Universal Socket
  89
- Rops
  90
- Rotary Switch for ROPS Working Head Lights
  90
- Rotary Switch for Drum Edge Illumination
  90
- DIN Socket
  90
- Universal Socket
  91
- Engine Compartment
  92
- Main Battery Switch
  92
- Precision Spreader
  93
- Inclination Indicator for Precision Spreader
  93
- Fire Extinguisher
  94
5 Tests before Commissioning

95
- Notes on Safety
  96
- Visual Inspections and Function Tests
  98
- Checking the Engine Oil Level
  99
- Checking the Fuel Level, Topping up Fuel
  100
- Checking the Fuel Level
  100
- Refuelling
  100
- Checking the Hydraulic Oil Level
  102
- Check the Coolant Level
  103
- Checking the Water Level, Topping up
  104
- Checking the Emulsion Level, Topping up
  106
- Checking, Adjusting the Scrapers
  107
- Drum Scraper
  107
- Rubber Tire Scraper
  108
- Checking the Condition of and the Air Pressure in the Rubber Tires
  109
- Checking, Cleaning the Precision Spreader
  111
6 Operation

113
- Set-Up the Work Place
  114
- Adjust the Driver's Seat
  114
- Sliding the Driver's Seat Sideways
  115
- Swivelling the Driver's Seat
  115
- Start the Engine
  116
- Travel Operation
  119
- Preliminary Remarks and Safety Notes
  119
- Driving the Machine
  120
- Apply the Parking Brake
  121
- Notes on Travel Operation
  121
- Working with Vibration
  122
- Preliminary Remarks and Safety Notes
  122
- Vibration in Manual Mode
  123
- Vibration in Automatic Mode
  124
- Operating the Crabwalk
  126
- Water Spraying System
  127
- Park the Machine in Secured Condition
  129
- Operating the Heating/Air Conditioning System
  130
- Regeneration of Exhaust Gas Aftertreatment System
  132
- Preliminary Remarks and Safety Notes
  132
- Information Codes
  134
- Suppressing Regeneration
  135
- Running Regeneration at Standstill
  136
- Edge Cutter
  138
- Changing the Compression Roller
  138
- Operating the Edge Cutter
  139
- Precision Spreader
  140
- Mounting / Removing the Precision Spreader
  140
- Filling the Precision Spreader
  146
- Emptying the Precision Spreader
  147
- Operating the Precision Spreader
  148
- What to Do in Events of Emergency
  151
- Actuate the Emergency Stop Switch
  151
- Disconnecting the Battery
  151
- Towing the Machine
  151
- After Towing
  154
7 Loading / Transporting the Machine

157
- Prepare for Transport
  158
- Loading the Machine
  159
- Lashing the Machine to the Transport Vehicle
  161
- Loading by Crane
  162
- After Transport
  164
8 Maintenance

165
- Preliminary Remarks and Safety Notes
  166
- Preparations / Concluding Work
  168
- Open the Engine Hood
  168
- Engaging / Releasing the Articulation Lock
  169
- Lifting the Machine with a Jack
  170
- Fuels and Lubricants
  172
- Engine Oil
  172
- Fuel
  173
- Coolant
  174
- Hydraulic Oil
  176
- Exciter System
  177
- Gear Oil
  177
- Table of Fuels and Lubricants
  178
- Running-In Instructions
  180
- General
  180
- After 50 Operating Hours
  180
- After 250 Operating Hours
  180
- After 500 Operating Hours
  181
- After 1000 Operating Hours
  181
- Maintenance Table
  182
- Every 50 Operating Hours
  185
- Checking Radiator Hoses and Hose Clamps
  185
- Checking, Cleaning the Water Separator
  185
- Every 250 Operating Hours
  187
- Check the Air Intake Lines
  187
- Checking Radiator Hoses and Hose Clamps
  187
- Service the Belt Drive
  187
- Cleaning the Radiator Module
  190
- Checking the Oil Level in the Travel Gear
  192
- Every 500 Operating Hours
  194
- Change Engine Oil and Oil Filter Cartridge
  194
- Changing the Fuel Filter, Bleeding the Fuel System
  197
- Replacing the V-Belt
  201
- Check the Anti-Freeze Concentration and the Condition of the Coolant
  202
- Check the Hydraulic Lines
  203
- Servicing the Battery, Checking the Main Battery Switch
  204
- Servicing the Battery, Checking the Main Battery
  204
- Checking the Oil Level in the Exciter Housing
  205
- Service the Air Conditioning
  206
- Every 1000 Operating Hours
  209
- Adjusting the Valve Clearance
  209
- Drain the Fuel Tank Sludge
  209
- Checking the Lines on the Diesel Engine
  210
- Checking the Exhaust Manifold
  211
- Check the Engine Mounts
  211
- Replacing the Hydraulic Oil Filter
  212
- Changing the Oil in the Travel Gear
  214
- Change the Oil in the Exciter Housing
  216
- Checking the ROPS
  218
- Check the Travel Control
  219
- Cleaning the Circulation Air Filter for the Heating
  219
- Changing the Fresh Air Filter in the Cabin
  219
- Changing the Oil in the Exciter Housing of the Precision Spreader
  221
- Changing the Oil in the Exciter Housing of the Preci
  221
- Every 2000 Operating Hours
  223
- Changing the Hydraulic Oil
  223
- Change the Coolant
  225
- Replacing the Oil Separator Element
  228
- Checking the Exhaust Gas Recirculation Cooler
  228
- Replacing Hoses
  228
- Every 3000 Operating Hours
  229
- Checking the Turbo Charger
  229
- Cleaning the DPF
  229
- Checking the Exhaust Gas Recirculation System
  229
- As Required
  230
- Air Filter Maintenance
  230
- Cleaning Water Tank and Water Filter
  233
- Water Spraying System, Maintenance in Case of Frost
  235
- Water Spraying System, Maintenance in Case of
  235
- Cleaning the Emulsion Filter
  239
- Filling the Provision Tank for the Windscreen Washer System
  240
- Filling the Provision Tank for the Windscreen Washer
  240
- Measures before Longer Downtimes of the Machine
  241
9 Trouble Shooting

245
- Preliminary Remarks
  246
- Starting the Engine with Jump Leads
  247
- Fuse Assignment
  249
- Notes on Safety
  249
- Central Electrics
  249
- Main Fuses
  251
- Fuse, Cabin
  252
- Fuses ROPS
  253
- Engine Faults
  254
10 Waste Disposal

257
- Final Shut-Down of Machine
  258
11 List of Special Tools

259

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