Baldor ZD22H4100-EK Manuals

Manuals and User Guides for Baldor ZD22H4100-EK. We have 1 Baldor ZD22H4100-EK manual available for free PDF download: Installation & Operating Manual

Baldor ZD22H4100-EK Installation & Operating Manual

Baldor ZD22H4100-EK Installation & Operating Manual (140 pages)

Line Regen AC Flux Vector Control VECTOR DRIVE

Brand: Baldor | Category: Controller | Size: 1.01 MB

Table of Contents

Table of Contents
2
Section 1

6
Quick Start Guide

6
- Overview
  6
  - Quick Start Checklist
    6
  - Quick Start Procedure
    7
Section 2

8
- Overview
  8
- Limited Warranty
  9
- Safety Notice
  10
Section 3

12
Receiving & Installation

12
- Receiving & Inspection
  12
- Physical Location
  12
- Control Installation
  15
- Through the Wall Mounting
  15
- Optional Remote Keypad Installation
  16
- Electrical Installation
  17
  - System Grounding
    17
  - Load Reactors
    19
  - Protection Devices
    21
  - Internal Fuses
    21
  - Hardware Changes for Reduced Voltage Input
    24
  - AC Input Power & Motor Connections
    27
- Encoder Installation
  31
- Buffered Encoder Output
  33
- Control Circuit Connections
  35
- External Trip Input
  55
- Opto-Isolated Inputs
  55
- Opto-Isolated Outputs
  57
- Pre-Operation Checklist
  58
- Power-Up Procedure
  59
Section 4

60
Programming and Operation

60
- Overview
  60
- Baldor Keypad
  61
- Display Mode
  62
- Program Mode
  66
- Parameter Definitions
  70
  - Converter Control Board Parameters
    70
  - Power Output Control Board Parameters
    72
Section 5

84
Troubleshooting

84
- No Keypad Display - Display Contrast Adjustment
  84
- How to Access the Fault Log
  87
- How to Clear the Fault Log
  88
  - How to Access Diagnostic Information
    89
- Electrical Noise Considerations
  98
  - Causes and Cures
    98
  - Special Drive Situations
    101
  - Drive Power Lines
    101
  - Radio Transmitters
    101
  - Control Enclosures
    102
  - Special Motor Considerations
    102
- Wiring Practices
  103
- Optical Isolation
  104
- Plant Ground
  104
Section 6

106
Manual Tuning the Series 22H Control

106
- Manually Tuning the Control
  106
  - Motor Mag Amps Parameter
    106
  - Slip Frequency Parameter
    106
  - Current Prop Gain Parameter
    106
  - Current Int Gain Parameter
    107
  - Speed Prop Gain Parameter
    107
  - Speed Int Gain Parameter
    107
  - PI Controller
    108
Section 7

110
Specifications, Ratings & Dimensions

110
- Specifications
  110
  - Operating Conditions
    110
  - Keypad Display
    111
  - Control Specifications
    111
  - Differential Analog Input
    111
  - Analog Outputs
    112
  - Digital Inputs
    112
  - Digital Outputs
    112
  - Diagnostic Indications
    113
- Series 22H Vector Control Ratings
  114
- Terminal Tightening Torque Specifications
  116
- Dimensions
  117
  - Size C+ Control
    117
  - Size D+ Control
    118
  - Size D Control
    119
  - Size E Control
    120
  - Size E Control - Through-Wall Mounting
    121
  - Size F Control
    123
  - Size F Control - Through-Wall Mounting
    124
  - Size G+ Control
    126
- EK Controls - Filter Assembly
  127
- EK Controls - Boost Regulators
  128
Appendix A

130
Appendix A

130
- Converter Section Parameter Values
  130
- Power Output Section Parameter Values
  131
Appendix B

139
Appendix B

139
- Remote Keypad Mounting Template
  139

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