Automation Direct DL05 Logic Controller Manuals

Manuals and User Guides for Automation Direct DL05 Logic Controller. We have 3 Automation Direct DL05 Logic Controller manuals available for free PDF download: User Manual, Getting Started

Automation Direct DL05 User Manual (317 pages)

Micro PLC

Brand: Automation Direct | Category: Controller | Size: 4 MB

Table of Contents
5
Chapter 6: Drum Instruction Programming

21
- DL05 Drum Introduction
  
  21
  - Purpose
    21
  - Drum Terminology
    21
  - Drum Chart Representation
    22
  - Output Sequences
    22
- Step Transitions
  
  23
  - Drum Instruction Types
    23
  - Timer-Only Transitions
    23
  - Timer and Event Transitions
    24
  - Event-Only Transitions
    25
  - Counter Assignments
    25
  - Last Step Completion
    26
- Overview of Drum Operation
  
  27
  - Drum Instruction Block Diagram
    27
  - Powerup State of Drum Registers
    28
- Drum Control Techniques
  
  29
  - Drum Control Inputs
    29
  - Self-Resetting Drum
    30
  - Initializing Drum Outputs
    30
  - Using Complex Event Step Transitions
    30
- Drum Instruction
  
  31
  - Timed Drum with Discrete Outputs (DRUM)
    31
- Event Drum (EDRUM) Instruction
  
  33
  - Program Using the Handheld Programmer
    35
Chapter 7: RLL PLUS Stage Programming

39
- Introduction to Stage Programming
  
  39
  - Overcoming "Stage Fright
    39
- Learning to Draw State Transition Diagrams
  
  40
  - Introduction to Process States
    40
  - The Need for State Diagrams
    40
  - A 2-State Process
    40
  - RLL Equivalent
    41
  - Stage Equivalent
    41
  - Let's Compare
    42
  - Initial Stages
    42
  - What Stage Bits Do
    43
  - Stage Instruction Characteristics
    43
- Using the Stage Jump Instruction for State Transitions
  
  44
  - Stage Jump, Set, and Reset Instructions
    44
- Stage Program Example: Toggle On/Off Lamp Controller
  
  45
  - A 4-State Process
    45
- Four Steps to Writing a Stage Program
  
  46
- Stage Program Example: a Garage Door Opener
  
  47
  - Garage Door Opener Example
    47
  - Draw the Block Diagram
    47
  - Draw the State Diagram
    48
  - Add Safety Light Feature
    49
  - Modify the Block Diagram and State Diagram
    49
  - Using a Timer Inside a Stage
    50
  - Add Emergency Stop Feature
    51
  - Exclusive Transitions
    51
- Stage Program Design Considerations
  
  52
- Parallel Processing Concepts
  
  56
  - Parallel Processes
    56
  - Converging Processes
    56
  - Convergence Stages (CV)
    56
  - Convergence Jump (CVJMP)
    57
  - Convergence Stage Guidelines
    57
- RLL PLUS (Stage) Instructions
  
  58
  - Stage (SG)
    58
  - Initial Stage (ISG)
    59
  - Jump (Jmp)
    59
  - Not Jump (NJMP)
    59
  - Converge Stage (CV) and Converge Jump (CVJMP)
    60
- Questions and Answers about Stage Programming
  
  62
Chapter 8: PID Loop Operation

65
- DL05 PID Control
  
  65
  - DL05 PID Control Features
    65
- Introduction to PID Control
  
  67
  - What Is PID Control
    67
- Introducing DL05 PID Control
  
  69
  - Process Control Definitions
    71
- PID Loop Operation
  
  72
  - Position Form of the PID Equation
    72
  - Reset Windup Protection
    73
  - Freeze Bias
    74
  - Adjusting the Bias
    74
  - Step Bias Proportional to Step Change in SP
    75
  - Eliminating Proportional, Integral or Derivative Action
    75
  - Velocity Form of the PID Equation
    75
  - Bumpless Transfer
    76
  - Loop Alarms
    76
  - Loop Operating Modes
    77
  - Special Loop Calculations
    77
- Ten Steps to Successful Process Control
  
  79
PID Loop Setup

81
PID Loop Tuning

103
- Open-Loop Test
  103
- Manual Tuning Procedure
  104
- Auto Tuning Procedure
  107
- Use Directsoft 5 Data View with PID View
  
  111
  - Open a New Data View Window
    111
  - Open PID View
    112
  - How to Change Loop Modes
    114
  - Operator Panel Control of PID Modes
    115
  - PLC Modes Effect on Loop Modes
    115
  - Loop Mode Override
    115
  - PV Analog Filter
    116
  - Creating an Analog Filter in Ladder Logic
    117
- Use the Directsoft 5 Filter Intelligent Box Instruction
  
  118
  - Filterb Example
    118
Ramp/Soak Generator

119
- Introduction
  119
- Ramp/Soak Table
  120
- Ramp/Soak Table Flags
  122
- Ramp/Soak Generator Enable
  122
- Ramp/Soak Controls
  122
- Ramp/Soak Profile Monitoring
  123
  - Ramp/Soak Programming Errors
    123
  - Testing Your Ramp/Soak Profile
    123
- Directsoft 5 Ramp/Soak Example
  
  124
- Cascade Control
  
  126
  - Introduction
    126
  - Cascaded Loops in the DL05 CPU
    127
  - Tuning Cascaded Loops
    128
- Time-Proportioning Control
  
  129
  - On/Off Control Program Example
    130
- Feedforward Control
  
  131
  - Feedforward Example
    132
- PID Example Program
  
  133
  - Program Setup for the PID Loop
    133
- Troubleshooting Tips
  
  135
- Glossary of PID Loop Terminology
  
  137
- Bibliography
  
  139
Chapter 9: Maintenance and Troubleshooting

141
- Hardware System Maintenance
  
  141
  - Standard Maintenance
    141
- Diagnostics
  
  141
  - Fatal Errors
    141
  - Non-Fatal Errors
    141
  - V-Memory Error Code Locations
    142
  - Special Relays (SP) Corresponding to Error Codes
    142
  - DL05 Micro PLC Error Codes
    143
  - Program Error Codes
    144
- CPU Indicators
  
  145
  - RUN Indicator
    146
  - CPU Indicator
    146
Communications Problems

146
I/O Point Troubleshooting

147
- Possible Causes
  147
- Some Quick Steps
  147
- Handheld Programmer Keystrokes Used to Test an Output Point
  148
Noise Troubleshooting

149
- Electrical Noise Problems
  149
- Reducing Electrical Noise
  149
Machine Startup and Program Troubleshooting

150
- Syntax Check
  150
- Special Instructions
  151
- Duplicate Reference Check
  152
- Runtime Edits
  154
- Forcing I/O Points
  155
- Bit Forcing with Direct Access
  155
Chapter 10 : Memory Cartridge/Real Time Clock

157
General Information about the D0-01MC

157
- Jumper Selects Write Enable or Disable
  157
- Low Battery Alert
  157
- Clock/Calendar
  157
- Specifications
  157
- New Ladder Instructions
  157
- Error Code Changes
  157
Setting the Write Enable/Disable Jumper

158
- Write Enable
  158
- Write Disable
  158
Plugging-In the Memory Cartridge

159
- Remove the Slot Cover
  159
- Insert the Memory Cartridge
  159
Software and Firmware Requirements

160
- How to Update Your Directsoft Programming Software
  
  160
  - How to Update Your DL05 Firmware
    160
- Naming the Memory Cartridge
  
  161
  - Up to 8 Alphanumeric Characters
    161
  - Name Is Retained in Cartridge Memory and Project Folder
    161
- Setting the Time and Date
  
  162
- Memory Transfers
  
  163
  - CPU to MC
    163
  - MC to CPU
    163
- LED Indicator Lights
  
  164
- Password Protected Programs
  
  164
- Memory Map and Forwarding Range
  
  165
- Battery Back-Up During AC Power Loss
  
  166
  - What if the Battery dies
    166
  - Battery Type
    166
  - Removing and Replacing the Battery
    166
- Specifications and Agency Approvals
  
  167
- Clock/Calendar Instructions
  
  168
- Error Codes
  
  173
Appendix A: Auxiliary Functions

175
- Introduction
  
  175
- Aux 2* Rll Operations
  
  176
  - AUX 21 Check Program
    177
  - AUX 22 Change Reference
    177
  - AUX 23 Clear Ladder Range
    177
  - AUX 24 Clear Ladders
    177
- AUX 3* - V-Memory Operations
  
  177
  - AUX 31 Clear V-Memory
    177
  - AUX 2* - RLL Operations
    177
- AUX 4* - I/O Configuration
  
  178
  - AUX 41 Show I/O Configuration
    178
- AUX 5* - CPU Configuration
  
  178
  - AUX 51 Modify Program Name
    178
  - AUX 53 Display Scan Time
    178
  - AUX 54 Initialize Scratchpad
    178
  - AUX 55 Set Watchdog Timer
    178
  - AUX 56 CPU Network Address
    179
  - AUX 57 Set Retentive Ranges
    179
  - AUX 58 Test Operations
    179
  - AUX 59 Bit Override
    180
  - AUX 5B Counter Interface Configuration
    180
  - AUX 5D Select PLC Scan Mode
    180
- AUX 6* - Handheld Programmer Configuration
  
  181
  - AUX 61 Show Revision Numbers
    181
  - AUX 62 Beeper On/Off
    181
  - AUX 65 Run Self Diagnostics
    181
- AUX 7* - EEPROM Operations
  
  181
  - Transferrable Memory Areas
    181
  - AUX 71 CPU to HPP EEPROM
    181
  - AUX 72 HPP EEPROM to CPU
    182
  - AUX 73 Compare HPP EEPROM to CPU
    182
  - AUX 74 HPP EEPROM Blank Check
    182
  - AUX 75 Erase HPP EEPROM
    182
  - AUX 76 Show EEPROM Type
    182
- AUX 8* - Password Operations
  
  182
  - AUX 81 Modify Password
    182
  - AUX 82 Unlock CPU
    183
  - AUX 83 Lock CPU
    183
Appendix B: DL05 Error Codes

184
- DL05 Error Codes
  
  184
Appendix C: Instruction Execution Times

193
- Introduction
  
  193
  - V-Memory Data Registers
    193
  - V-Memory Bit Registers
    193
  - How to Read the Tables
    193
- Instruction Execution Times
  
  194
  - Boolean Instructions
    194
  - Comparative Boolean Instructions
    195
  - Immediate Instructions
    201
  - Timer, Counter and Shift Register
    201
  - Accumulator Data Instructions
    202
  - Logical Instructions
    203
  - Math Instructions
    203
  - Bit Instructions
    205
  - Number Conversion Instructions
    205
  - CPU Control Instructions
    206
  - Program Control Instructions
    206
  - Interrupt Instructions
    206
  - Network Instructions
    206
  - Message Instructions
    207
  - RLL PLUS Instructions
    207
  - Drum Instructions
    207
  - Word Bit Instructions
    208
Appendix D: Special Relays

210
- DL05 PLC Special Relays
  
  210
Appendix E: High-Speed Input and Pulse Output Features

215
- Introduction
  
  215
Choosing the HSIO Operating Mode

217
- Understanding the Six Modes
  217
- Default Mode
  217
- Configuring the HSIO Mode
  218
Mode 10: High-Speed Counter

219
- Purpose
  219
- Functional Block Diagram
  219
- Wiring Diagram
  220
- Interfacing to Counter Inputs
  220
- Interfacing to Counter Outputs
  220
- Setup for Mode 10
  221
- Presets and Special Relays
  221
- Preset Data Starting Location
  222
- Calculating Your Preset Values
  223
- Input Configuration
  223
- Writing Your Control Program
  224
- Program Example: Counter Without Preset
  225
- Counter with Presets Program Example
  227
- Counter with Preload Program Example
  229
- Troubleshooting Guide for Mode 10
  230
- Symptom: the Counter Does Not Count
  230
- Symptom: the Counter Counts but the Presets Do Not Function
  230
- Symptom: the Counter Counts up but will Not Reset
  230
Mode 20: Quadrature Counter

231
- Purpose
  231
- Functional Block Diagram
  231
- Quadrature Encoder Signals
  231
- Wiring Diagram
  232
- Interfacing to Encoder Outputs
  232
- Setup for Mode 20
  233
- Input Configuration
  233
- Writing Your Control Program
  234
- Mode 30: Pulse Output
  
  237
  - Purpose
    237
  - Functional Block Diagram
    238
  - Wiring Diagram
    239
  - Interfacing to Drive Inputs
    239
  - Motion Control Profile Specifications
    240
  - Physical I/O Configuration
    240
  - Logical I/O Functions
    240
  - Setup for Mode 30
    241
  - Profile / Velocity Select Register
    241
  - Profile Parameter Table
    242
  - Trapezoidal Profile
    242
  - Registration Profile
    242
  - Velocity Profile
    242
  - Choosing the Profile Type
    243
  - Trapezoidal Profile Defined
    243
  - Registration and Home Search Profiles Defined
    243
  - Velocity Profile Defined
    243
- Trapezoidal Profile Operation
  
  244
  - Trapezoidal Profile Applications
    244
  - Trapezoidal Profile Program Example
    245
  - Preload Position Value
    246
- Registration Profile Operation
  
  247
  - Registration Applications
    247
  - Registration Profile Program Example
    248
  - Home Search Program Example
    250
- Velocity Profile Operation
  
  252
- Mode 40: High-Speed Interrupts
  
  257
  - Purpose
    257
  - Functional Block Diagram
    257
  - Setup for Mode 40
    258
  - Interrupts and the Ladder Program
    258
  - External Interrupt Timing Parameters
    259
  - Timed Interrupt Parameters
    259
  - Input/Timed INT Configuration
    259
  - Independent Timed Interrupt
    259
  - External Interrupt Program Example
    260
  - Timed Interrupt Program Example
    261
- Mode 50: Pulse Catch Input
  
  262
  - Purpose
    262
  - Functional Block Diagram
    262
  - Pulse Catch Timing Parameters
    262
  - Setup for Mode 50
    263
  - Input Configuration
    263
  - Pulse Catch Program Example
    264
- Mode 60: Discrete Inputs with Filter
  
  265
  - Purpose
    265
  - Functional Block Diagram
    265
  - Input Filter Timing Parameters
    265
  - Setup for Mode 60
    266
  - Input Configuration
    266
  - Filtered Inputs Program Example
    267
Appendix F: PLC Memory

269
- DL05 PLC Memory
  
  269
  - Non-Volatile V-Memory in the DL05
    270
Appendix G: ASCII Table

272
- ASCII Table
  
  272
Appendix H: Product Weights

274
- Product Weight Table
  
  274
Appendix I: Numbering Systems

277
- Introduction
  
  277
- Binary Numbering System
  
  277
- Hexadecimal Numbering System
  
  278
- Bcd/Binary/Decimal/Hex/Octal -What Is the Difference
  
  281
- Data Type Mismatch
  
  282
- Signed Vs. Unsigned Integers
  
  283
- Automationdirect.com Products and Data Types
  
  284
  - Directlogic Plcs
    284
  - C-More/C-More Micro-Graphic Panels
    284
Appendix J: European Union Directives (CE)

286
- European Union (EU) Directives
  
  286
  - Member Countries
    287
  - Applicable Directives
    287
  - Compliance
    287
  - General Safety
    288
  - Special Installation Manual
    289
  - Other Sources of Information
    289
- Basic EMC Installation Guidelines
  
  290
  - Enclosures
    290
  - AC Mains Filters
    290
  - Suppression and Fusing
    290
  - Internal Enclosure Grounding
    291
  - Equi-Potential Grounding
    291
  - Communications and Shielded Cables
    291
  - Analog and RS232 Cables
    292
  - Multidrop Cables
    292
  - Shielded Cables Within Enclosures
    293
  - Analog Modules and RF Interference
    293
  - Network Isolation
    293
  - DC Powered Versions
    294
  - Items Specific to the DL05
    294
Appendix K: Introduction to Serial Communications

297
- Introduction to Serial Communications
  
  297
  - Wiring Standards
    297
  - Communications Protocols
    299
  - DL05 Port Specifications
    300
  - DL05 Port Pinouts
    300
- Port Setup Using Directsoft 5 or Ladder Logic Instructions
  
  301
- Directnet Communications
  
  305
Index

310

Automation Direct DL05 Getting Started (13 pages)

Brand: Automation Direct | Category: Controller | Size: 0 MB

Automation Direct DL05 Getting Started (7 pages)

Brand: Automation Direct | Category: Controller | Size: 0 MB

Table of Contents
1
Introduction
2
Conventions Used
2
Module Choices
3
Selecting the Proper Module
3
- Analog Modules
  4
- Specialty Modules
  4
Installing the Option Modules
5
Module LED Indicator
6
Power Budgeting
6

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Automation Direct DL05 Logic Controller Manuals

Automation Direct DL05 User Manual (317 pages)

Table of Contents

Chapter 6: Drum Instruction Programming

DL05 Drum Introduction

Step Transitions

Overview of Drum Operation

Drum Control Techniques

Drum Instruction

Event Drum (EDRUM) Instruction

Chapter 7: RLL PLUS Stage Programming

Introduction to Stage Programming

Learning to Draw State Transition Diagrams

Using the Stage Jump Instruction for State Transitions

Stage Program Example: Toggle On/Off Lamp Controller

Four Steps to Writing a Stage Program

Stage Program Example: a Garage Door Opener

Stage Program Design Considerations

Parallel Processing Concepts

RLL PLUS (Stage) Instructions

Questions and Answers about Stage Programming

Chapter 8: PID Loop Operation

DL05 PID Control

Introduction to PID Control

Introducing DL05 PID Control

PID Loop Operation

Ten Steps to Successful Process Control

PID Loop Setup

PID Loop Tuning

Use Directsoft 5 Data View with PID View

Use the Directsoft 5 Filter Intelligent Box Instruction

Ramp/Soak Generator

Directsoft 5 Ramp/Soak Example

Cascade Control

Time-Proportioning Control

Feedforward Control

PID Example Program

Troubleshooting Tips

Glossary of PID Loop Terminology

Bibliography

Chapter 9: Maintenance and Troubleshooting

Hardware System Maintenance

Diagnostics

CPU Indicators

Communications Problems

I/O Point Troubleshooting

Noise Troubleshooting

Machine Startup and Program Troubleshooting

Chapter 10 : Memory Cartridge/Real Time Clock

General Information about the D0-01MC

Setting the Write Enable/Disable Jumper

Plugging-In the Memory Cartridge

Software and Firmware Requirements

How to Update Your Directsoft Programming Software

Naming the Memory Cartridge

Setting the Time and Date

Memory Transfers

LED Indicator Lights

Password Protected Programs

Memory Map and Forwarding Range

Battery Back-Up During AC Power Loss

Specifications and Agency Approvals

Clock/Calendar Instructions

Error Codes

Appendix A: Auxiliary Functions

Introduction

Aux 2* Rll Operations

AUX 3* - V-Memory Operations

AUX 4* - I/O Configuration

AUX 5* - CPU Configuration

AUX 6* - Handheld Programmer Configuration

AUX 7* - EEPROM Operations

AUX 8* - Password Operations

Appendix B: DL05 Error Codes

DL05 Error Codes

Appendix C: Instruction Execution Times

Introduction

Instruction Execution Times

Appendix D: Special Relays

DL05 PLC Special Relays