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ASTRO APX 7000 manual available for free PDF download: Basic Service Manual
ASTRO APX 7000 Basic Service Manual (316 pages)
Brand:
ASTRO
| Category:
Two-Way Radio
| Size: 33.51 MB
Table of Contents
Table of Contents
11
Computer Software Copyrights
2
Product Safety and Rf Exposure Compliance
2
Commercial Warranty
5
Limited Warranty
5
Motorola Communication Products
5
Model Numbering, Charts, and Specifications
17
Portable Radio Model Numbering System
17
ASTRO APX 7000 700-800 Mhz and VHF Model Chart
18
ASTRO APX 7000 700-800 Mhz and UHF1 Model Chart
19
ASTRO APX 7000 UHF1 and VHF Model Chart
20
ASTRO APX 7000 UHF1 and UHF2 Model Chart
21
ASTRO APX 7000 700-800 Mhz and UHF2 Model Chart
22
ASTRO APX 7000 UHF2 and VHF Model Chart
23
Specifications for VHF Radios
24
Specifications for 700-800 Mhz Radios
25
Specifications for UHF1 Radios
26
Specifications for UHF2 Radios
27
Chapter 1 Introduction
29
Manual Contents
29
Notations Used in this Manual
29
Radio Description
30
Flashport
30
Table 1-1. ASTRO APX 7000 Basic Features
30
Chapter 2 Basic Maintenance
31
General Maintenance
31
Handling Precautions
32
Chapter 3 Basic Theory of Operation
33
Major Assemblies
33
Figure 3-1. APX 7000 Overall Block Diagram (VOCON Board MNCN6200/ MNCN6201)
34
Figure 3-2. APX 7000 Overall Block Diagram (VOCON Board MNCN6202/ MNCN6203)
34
Analog Mode of Operation
35
Figure 3-3. Receiver Block Diagram (VHF and 700-800 Mhz)
35
Figure 3-4. Receiver Block Diagram (UHF1 and 700-800 Mhz)
35
Figure 3-5. Receiver Block Diagram (UHF1 and VHF)
36
Figure 3-6. Receiver Block Diagram (UHF1 and UHF2)
36
Figure 3-7. Receiver Block Diagram (UHF2 and 700-800 Mhz)
37
Figure 3-8. Receiver Block Diagram (UHF2 and VHF)
37
Figure 3-9. GPS Diagram
38
Figure 3-10. Transceiver (VHF and 700-800 Mhz) Block Diagram
40
Figure 3-11. Transceiver (UHF1 and 700-800 Mhz) Block Diagram
40
Figure 3-12. Transceiver (VHF and UHF1) Block Diagram
41
Figure 3-13. Transceiver (UHF1 and UHF2) Block Diagram
41
Figure 3-14. Transceiver (UHF2 and 700-800 Mhz) Block Diagram
42
Figure 3-15. Transceiver (VHF and UHF2) Block Diagram
42
Digital (ASTRO) Mode of Operation
43
Controller Section
44
Figure 3-16. Controller Block Diagram
44
Chapter 4 Recommended Test Equipment and Service Aids
47
Recommended Test Equipment
47
Service Aids
48
Field Programming
49
Chapter 5 Performance Checks
51
Test Equipment Setup
51
Figure 5-1. Performance Checks Test Setup
51
Display Radio Test Mode (Dual-Display Version)
53
Top-Display Version Radio Test Mode
57
Receiver Performance Checks
59
Transmitter Performance Checks
60
Chapter 6 Radio Alignment Procedures
63
Test Setup
63
Figure 6-1. Radio Alignment Test Setup
63
Tuner Main Menu
64
Softpot
64
Figure 6-2. Tuner Software Main Menu
64
Figure 6-3. Typical Softpot Screen
65
Radio Information
66
Transmitter Alignments
66
Figure 6-4. Radio Information Screen
66
Figure 6-5. Reference Oscillator Alignment Screen (VHF and 700-800 Mhz, UHF1 and 700-800 Mhz, and UHF2 and 700-800 Mhz)
68
Figure 6-8. Transmit Power Characterization Points Alignment Screen (VHF and 700-800 Mhz)
70
Figure 6-9. Transmit Power Characterization Points Alignment Screen (UHF1 and 700-800 Mhz)
71
Figure 6-10. Transmit Power Characterization Points Alignment Screen (UHF1 and VHF)
71
Figure 6-11. Transmit Power Characterization Points Alignment Screen (UHF1 and UHF2)
72
Figure 6-12. Transmit Power Characterization Points Alignment Screen (UHF2 and 700-800 Mhz)
72
Figure 6-13. Transmit Power Characterization Points Alignment Screen (UHF2 and VHF)
73
Figure 6-14. Transmit Power Characterization Alignment Screen (VHF and 700-800 Mhz)
74
Figure 6-15. Transmit Power Characterization Alignment Screen (UHF1 and 700-800 Mhz)
74
Figure 6-16. Transmit Power Characterization Alignment Screen (UHF1 and VHF)
75
Figure 6-17. Transmit Power Characterization Alignment Screen (UHF1 and UHF2)
75
Figure 6-18. Transmit Power Characterization Alignment Screen (UHF2 and 700-800 Mhz)
76
Figure 6-19. Transmit Power Characterization Alignment Screen (UHF2 and VHF)
76
Figure 6-20. PA Saturation Referencing Alignment Screen (VHF and 700-800 Mhz)
77
Figure 6-21. PA Saturation Referencing Alignment Screen (UHF1 and 700-800 Mhz)
78
Figure 6-22. PA Saturation Referencing Alignment Screen (UHF1 and VHF)
78
Figure 6-23. PA Saturation Referencing Alignment Screen (UHF1 and UHF2)
79
Figure 6-24. PA Saturation Referencing Alignment Screen (UHF2 and 700-800 Mhz)
79
Figure 6-25. PA Saturation Referencing Alignment Screen (UHF2 and VHF)
80
Figure 6-26. Transmit Deviation Balance Alignment Screen (VHF and 700-800 Mhz)
81
Figure 6-27. Transmit Deviation Balance Alignment Screen (UHF1 and 700-800 Mhz)
82
Figure 6-28. Transmit Deviation Balance Alignment Screen (UHF1 and VHF)
82
Figure 6-29. Transmit Deviation Balance Alignment Screen (UHF1 and UHF2)
83
Figure 6-30. Transmit Deviation Balance Alignment Screen (UHF2 and 700-800 Mhz)
83
Figure 6-31. Transmit Deviation Balance Alignment Screen (UHF2 and VHF)
84
Front End Filter Alignment
85
Figure 6-32. Front End Filter Alignment Screen (UHF1)
85
Figure 6-33. Front End Filter Alignment Screen (UHF2)
86
Performance Testing
87
Figure 6-34. Bit Error Rate Screen
88
Figure 6-35. Transmitter Test Pattern Screen
89
Chapter 7 Encryption
91
Load an Encryption Key
91
Multikey Feature
91
Select an Encryption Key
92
Select an Encryption Index
93
Erase an Encryption Key
93
Chapter 8 Disassembly/Reassembly Procedures
95
APX 7000 Exploded View (Main Subassemblies)
95
Figure 8-1. APX 7000 Dual Display Partial Exploded View
96
Figure 8-2. APX 7000 Top Display Partial Exploded View
97
Table 8-1. APX 7000 Partial Exploded View Parts List
98
Figure 10-1. APX 7000 Dual Display Exploded View
98
Figure 10-2. APX 7000 Top Display Exploded View
98
Required Tools and Supplies
99
Fastener Torque Chart
99
Antenna
100
Figure 8-4. Removing the Antenna
100
Battery
101
Figure 8-5. Attaching Battery - Battery Seal
101
Figure 8-6. Attaching Battery - Memory Door
102
Figure 8-7. Attaching Battery - Slide into Position
102
Figure 8-8. Squeezing the Release Latches
103
Figure 8-9. Removing the Battery
103
Universal Connector Cover
104
Figure 8-10. Removing the Thumb Screw
104
Figure 8-11. Engaging Hook and Seating Cover
105
Figure 8-12. Securing the Cover
105
Radio Disassembly
106
Figure 8-13. Remove Center Screws
106
Figure 8-14. Remove Bottom Screws
106
Figure 8-15. Remove Top Screws
107
Figure 8-16. Remove Speaker Module
107
Figure 8-17. Remove Flex Connectors and Expansion Board Assembly
108
Figure 8-18. Unlock Levers
108
Figure 8-19. Remove Bluetooth Option Board
108
Figure 8-20. Remove Antenna Coax Cable Connector
109
Figure 8-21. Remove Housing
109
Figure 8-22. Remove Back Chassis Assembly from Main Chassis Assembly
110
Figure 8-23. Remove RF Board Assembly
111
Figure 8-24. Remove VOCON Board Assembly
112
Figure 8-25. Remove Knobs and Fastener Hardware
113
Figure 8-26. Remove Control Top Bezel Assembly
113
Figure 8-27. Remove Control Top Assembly (9)
113
Serviceable Components of the Main Sub-Assemblies
114
Figure 8-28. Serviceable Components - Main Chassis Assembly
114
Figure 8-29. Remove Chassis Ground Contact
116
Figure 8-30. Control Top Assembly and Control Top Seal
116
Figure 8-31. Top Bezel Assembly
117
Figure 8-32. VOCON Board Assembly
117
Figure 8-33. RF Board Assembly
118
8.8.6 Servicing of Expansion Board Assembly
119
Figure 8-34. Expansion Board Assembly
119
Figure 8-35. Back Chassis Assembly (Dual Display Version)
119
Figure 8-37. Main Housing Assembly (Dual Display Version)
121
Figure 8-38. Main Housing Assembly (Top Display Version)
122
Complete Steps 8.7.1 through
123
Figure 8-39. Speaker Module
123
Figure 8-40. Speaker Grille Assembly
124
Figure 8-41. Control Top Bezel Assembly
125
Figure 8-42. Top Bezel Assembly
125
Radio Reassembly
125
Figure 8-43. Inspect Pads
126
Figure 8-44. Insert VOCON Board
127
Figure 8-45. Connect RF Board to VOCON Board
127
Figure 8-46. Place Back Chassis
128
Figure 8-47. Place Housing into Main Chassis
128
Figure 8-49. Insert Flex Connectors
129
Figure 8-51. Lock Levers
130
Figure 8-52. Lubricate Main Chassis
130
Figure 8-53. Insert Speaker Module
131
Figure 8-54. Insert Top Screws
131
8.10 Ensuring Radio Submergibility
133
Chapter 9 Basic Troubleshooting
139
Power-Up Error Codes
139
Operational Error Codes
140
Receiver Troubleshooting
140
Transmitter Troubleshooting
141
Encryption Troubleshooting
142
Bluetooth Option / Expansion Board Troubleshooting
142
Bluetooth Troubleshooting
143
Chapter 10 Exploded Views and Parts Lists
145
Table 10-1. APX 7000 Exploded Views
145
10.1 APX 7000 Dual Display Exploded View
146
APX 7000 Dual Display Exploded View Parts List
147
10.3 APX 7000 Top Display Exploded View
148
10.4 APX 7000 Top Display Exploded View Parts List
149
Index
151
Model Numbering, Charts, and Specifications
157
Table 5-1. Initial Equipment Control Settings
159
Table 5-2. Test-Mode Displays
159
Table 5-3. Test Frequencies (Mhz)
159
Table 5-4. Test Environments
159
Table 5-6. Receiver Tests for ASTRO Conventional Channels
159
Table 5-8. Transmitter Tests for ASTRO Conventional Channels
159
Table 7-1. Encryption Key Zeroization Options
159
Table 9-1. Power-Up Error Code Displays
159
Table 9-2. Operational Error Code Displays
159
Table 9-3. Receiver Troubleshooting Chart
159
Figure 6-6. Reference Oscillator Alignment Screen (UHF1 and VHF, and UHF1 and UHF2)
160
Figure 6-7. Reference Oscillator Alignment Screen (UHF2 and VHF)
160
Figure 8-3. Attaching the Antenna
161
Figure 8-36. Back Chassis Assembly (Top Display Version)
161
Figure 8-48. Assemble Expansion Board Assembly
161
Figure 8-50. Assemble Bluetooth Option Board
161
Figure 8-57. Insert Bottom Screws
162
Figure 8-58. Attaching Grille Eliminator
162
Model Numbering, Charts, and Specifications
163
ASTRO APX 7000XE 700-800 Mhz and VHF Model Chart
164
ASTRO APX 7000XE 700-800 Mhz and UHF1 Model Chart
165
ASTRO APX 7000XE UHF1 and VHF Model Chart
166
ASTRO APX 7000XE UHF1 and UHF2 Model Chart
167
ASTRO APX 7000XE 700-800 Mhz and UHF2 Model Chart
168
ASTRO APX 7000XE UHF2 and VHF Model Chart
169
Specifications for VHF Radios
170
Specifications for 700-800 Mhz Radios
171
Specifications for UHF1 Radios
172
Specifications for UHF2 Radios
173
Introduction
175
Manual Contents
175
Notations Used in this Manual
175
Radio Description
176
Flashport
176
Basic Maintenance
177
General Maintenance
177
Handling Precautions
177
Basic Theory of Operation
179
Major Assemblies
179
Analog Mode of Operation
180
Digital (ASTRO) Mode of Operation
189
Controller Section
190
Table 4-1. Recommended Test Equipment
193
Recommended Test Equipment and Service Aids
193
Recommended Test Equipment
193
Table 4-2. Service Aids
194
Service Aids
194
Field Programming
195
Performance Checks
197
Test Equipment Setup
197
Display Radio Test Mode (Dual-Display Version)
199
Top-Display Version Radio Test Mode
203
Table 5-5. Receiver Performance Checks
205
Receiver Performance Checks
205
Table 5-7. Transmitter Performance Checks
206
Transmitter Performance Checks
206
Radio Alignment Procedures
209
Test Setup
209
Tuner Main Menu
210
Softpot
210
Radio Information
212
Transmitter Alignments
212
Table 6-1. Reference Oscillator Alignment
214
Front End Filter Alignment
230
Performance Testing
232
Encryption
235
Load an Encryption Key
235
Multikey Feature
235
Select an Encryption Key
236
Select an Encryption Index
237
Erase an Encryption Key
237
Disassembly/Reassembly Procedures
239
APX 7000XE Exploded View (Main Subassemblies)
239
Table 8-2. Required Tools and Supplies
243
Table 8-3. Required Tools and Supplies
243
Required Tools and Supplies
243
Fastener Torque Chart
243
Antenna
244
Battery
245
Universal Connector Cover
248
Radio Disassembly
250
Serviceable Components of the Main Sub-Assemblies
258
Of Section "8.7 Radio Disassembly" on Page
263
Color Display
263
Back Chassis Assembly
263
Radio Reassembly
267
Figure 8-55. Remove Center Screws
274
Figure 8-56. Insert Center Screws
274
8.10 Ensuring Radio Submergibility
275
Basic Troubleshooting
281
Power-Up Error Codes
281
Operational Error Codes
282
Receiver Troubleshooting
282
Transmitter Troubleshooting
283
Encryption Troubleshooting
284
Bluetooth Option / Expansion Board Troubleshooting
284
Bluetooth Troubleshooting
285
APX 7000XE Top Display Exploded View
288
APX 7000XE Top Display Exploded View Parts List
289
APX 7000XE Dual Display Exploded View
290
APX 7000XE Dual Display Exploded View Parts List
291
Table 10-2. Compatibility Table
292
Index
293
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