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Manuals and User Guides for Advantech Automation1 XC4e. We have
1
Advantech Automation1 XC4e manual available for free PDF download: Hardware Manual
Advantech Automation1 XC4e Hardware Manual (124 pages)
PWM High-Performance Digital Drives
Brand:
Advantech
| Category:
DC Drives
| Size: 17.75 MB
Table of Contents
Automation1 Ixc4E and Xc4E PWM High-Performance Digital Drives
1
Table of Contents
3
List of Figures
5
List of Tables
7
EU Declaration of Conformity
9
Agency Approvals
11
Safety Procedures and Warnings
13
Installation Overview
15
Chapter 1: Introduction
17
Figure 1-1: Ixc4E Digital Drive-Based Controller
17
Figure 1-2: Xc4E Digital Drive
18
Table 1-1: Features and Options
19
Figure 1-3: Functional Diagram
20
Electrical Specifications
21
Table 1-2: Electrical Specifications
21
System Power Requirements
22
Mechanical Specifications
23
Mounting and Cooling
23
Table 1-3: Mounting Specifications
23
Dimensions
24
Figure 1-4: Dimensions
24
Figure 1-5: Dimensions [-EB1]
25
Environmental Specifications
26
Table 1-4: Environmental Specifications
26
Drive and Software Compatibility
27
Table 1-5: Drive and Software Compatibility
27
Chapter 2: Installation and Configuration
29
Input Power Connections
30
Control Supply Connector
30
Figure 2-1: Control Supply Connections
30
Table 2-1: Control Supply Wiring Specifications
30
Table 2-2: Mating Connector Part Numbers for the Control Supply Connector
30
Motor Supply Connector
31
Figure 2-2: Motor Supply Connections
31
Table 2-3: Motor Supply Connector Wiring Specifications
31
Table 2-4: Mating Connector Part Numbers for the Motor Supply Connector
31
Transformer Options
32
Table 2-5: Nominal Motor Operating Voltages / Required AC Voltages
32
Table 2-6: Transformer Options
32
Figure 2-3: TV0.3-28-56-ST Transformer Control and Motor Power Wiring (40 VDC Bus)
33
Figure 2-4: TV0.3-28-56-ST Transformer Control and Motor Power Wiring (80 VDC Bus)
34
Figure 2-5: TV0.3-28-56-ST Transformer Control and Motor Power Wiring (160 VDC Bus)
35
Figure 2-6: TV0.3-28 Transformer Control and Motor Power Wiring (40 VDC Bus)
36
Figure 2-7: TV0.3-56 Transformer Control and Motor Power Wiring (80 VDC Bus)
37
Figure 2-8: TM3/TM5 Transformer Control and Motor Power Wiring
38
Minimizing Noise for EMC/CE Compliance
39
Motor Power Output Connector
40
Table 2-7: Motor Power Output Connector Pinout
40
Table 2-8: Mating Connector Part Numbers for the Motor Power Output Connector
40
Brushless Motor Connections
41
Figure 2-9: Brushless Motor Configuration
41
Table 2-9: Wire Colors for Aerotech-Supplied Brushless Motor Cables
41
Brushless Motor Powered Motor and Feedback Phasing
42
Figure 2-10: Positive Motor Direction
42
Figure 2-11: Encoder and Hall Signal Diagnostics
42
Table 2-10: Hall Signal Diagnostics
42
Brushless Motor Unpowered Motor and Feedback Phasing
43
Figure 2-12: Brushless Motor Phasing Oscilloscope Example
43
Figure 2-13: Brushless Motor Phasing Goal
43
DC Brush Motor Connections
44
Figure 2-14: DC Brush Motor Configuration
44
Table 2-11: Wire Colors for Aerotech-Supplied DC Brush Motor Cables
44
DC Brush Motor Phasing
45
Figure 2-15: Positive Motor Direction
45
Stepper Motor Connections
46
Figure 2-16: Stepper Motor Configuration
46
Table 2-12: Wire Colors for Aerotech-Supplied Stepper Motor Cables
46
Stepper Motor Phasing
47
Figure 2-17: Positive Motor Direction
47
Feedback Connector
48
Table 2-13: Feedback Connector Pinout
48
Table 2-14: Mating Connector Part Numbers for the Feedback Connector
48
Primary Encoder Inputs
49
Table 2-15: Multiplier Options
49
Table 2-16: Primary Encoder Input Pins on the Feedback Connector
49
Square Wave Encoder
50
Figure 2-18: Square Wave Encoder Schematic (Feedback Connector)
50
Table 2-17: Square Wave Encoder Specifications
50
Absolute Encoder
51
Figure 2-19: Absolute Encoder Schematic (Feedback Connector)
51
Sine Wave Encoder [-MX2/-MX3 Option]
52
Figure 2-20: Sine Wave Encoder Phasing Reference Diagram
52
Table 2-18: Sine Wave Encoder Specifications
52
Figure 2-21: Sine Wave Encoder Schematic (Feedback Connector)
53
Encoder Phasing
54
Figure 2-22: Encoder Phasing Reference Diagram (Standard)
54
Figure 2-23: Position Feedback in the Diagnostic Display
54
Hall-Effect Inputs
55
Figure 2-24: Hall-Effect Inputs Schematic (Feedback Connector)
55
Table 2-19: Hall-Effect Feedback Pins on the Feedback Connector
55
Thermistor Input
56
Figure 2-25: Thermistor Input Schematic (Feedback Connector)
56
Table 2-20: Thermistor Input Pin on the Feedback Connector
56
Encoder Fault Input
57
Figure 2-26: Encoder Fault Input Schematic (Feedback Connector)
57
Table 2-21: Encoder Fault Input Pin on the Feedback Connector
57
End of Travel and Home Limit Inputs
58
Table 2-22: End of Travel and Home Limit Pins on the Feedback Connector
58
Figure 2-27: End of Travel and Home Limit Input Connections
59
Figure 2-28: End of Travel and Home Limit Input Schematic (Feedback Connector)
59
End of Travel and Home Limit Phasing
60
Figure 2-29: End of Travel and Home Limit Input Diagnostic Display
60
Brake Outputs
61
Figure 2-30: Brake Connected to the 25-Pin Feedback Connector (Typical)
61
Table 2-23: Brake Output Pins on the Feedback Connector
61
Table 2-24: Brake Control Specifications
61
Safe Torque off Input (STO)
62
Table 2-25: STO Connector Pinout
62
Table 2-26: Mating Connector Part Numbers for the STO Connector
62
Figure 2-31: Typical Configuration
63
Table 2-27: STO Electrical Specifications
63
STO Standards
64
Table 2-28: STO Standards
64
Table 2-29: STO Standards Data
64
STO Functional Description
65
STO Startup Validation Testing
66
Table 2-30: STO Signal Delay
66
Table 2-31: Motor Function Relative to STO Input State
66
STO Diagnostics
67
Figure 2-32: STO Timing
67
Table 2-32: STO Timing
67
Auxiliary I/O Connector
68
Table 2-33: Auxiliary I/O Connector Pinout
68
Table 2-34: Mating Connector Part Numbers for the Auxiliary I/O Connector
68
Auxiliary Encoder Inputs
69
Table 2-35: Auxiliary Encoder Pins on the Auxiliary I/O Connector
69
Square Wave Encoder
70
Figure 2-33: Square Wave Encoder Interface (aux I/O Connector)
70
Table 2-36: Square Wave Encoder Specifications
70
Absolute Encoder
71
Figure 2-34: Absolute Encoder Schematic (Auxiliary I/O Connector)
71
Sine Wave Encoder [-MX3 Option]
72
Figure 2-35: Sine Wave Encoder Phasing Reference Diagram
72
Table 2-37: Sine Wave Encoder Specifications
72
Figure 2-36: Sine Wave Encoder Schematic (Auxiliary I/O Connector)
73
Position Synchronized Output (PSO)
74
Table 2-38: PSO Specifications
74
Table 2-39: PSO Pins on the Auxiliary I/O Connector
74
Figure 2-37: PSO Interface
75
Digital Outputs
76
Table 2-40: Digital Output Specifications
76
Table 2-41: Digital Output Pins on the Auxiliary I/O Connector
76
Figure 2-38: Digital Output Schematic (aux I/O Connector)
77
Figure 2-39: Digital Outputs Connected in Current Sourcing Mode
78
Figure 2-40: Digital Outputs Connected in Current Sinking Mode
78
Digital Inputs
79
Figure 2-41: Digital Inputs Schematic (aux I/O Connector)
79
Table 2-42: Digital Input Specifications
79
Table 2-43: Digital Input Pins on the Auxiliary I/O Connector
79
Figure 2-42: Digital Inputs Connected to Current Sourcing Devices
80
Figure 2-43: Digital Inputs Connected to Current Sinking Devices
80
High-Speed Inputs
81
Figure 2-44: High-Speed Inputs
81
Table 2-44: High-Speed Input Specifications
81
Table 2-45: High-Speed Input Pins on the Auxiliary I/O Connector
81
Analog Output
82
Figure 2-45: Analog Output 0 Schematic
82
Table 2-46: Analog Output Specifications
82
Table 2-47: Analog Output Pins on the Auxiliary I/O Connector
82
Analog Input 0 (Differential)
83
Figure 2-46: Analog Input 0 Schematic
83
Table 2-48: Analog Input Specifications
83
Table 2-49: Analog Input Pins on the Auxiliary I/O Connector
83
Brake Power Supply Connector
84
Table 2-50: Brake Power Supply Connector Pinout
84
Table 2-51: Mating Connector Part Numbers for the Brake Power Supply Connector
84
Hyperwire Interface
85
Table 2-52: Hyperwire Card Part Number
85
Table 2-53: Hyperwire Cable Part Numbers
85
External Shunt Option [-SX1]
86
Table 2-54: -SX1 Component Information
86
Table 2-55: Maximum Additional Storage Energy for a Standard Ixc4E/Xc4E
87
Sync Port
88
Table 2-56: Sync-Related Functions
88
Table 2-57: Sync Port Cables
88
System Interconnection
89
Figure 2-47: Drive-Based System Wiring Drawing (Best Practice)
89
Figure 2-48: PC-Based System Wiring Drawing (Best Practice)
89
Figure 2-49: Drive-Based Controller System Interconnection (Best Practice)
90
Figure 2-50: PC-Based Controller System Interconnection (Best Practice)
91
PC Configuration and Operation Information
92
Chapter 3: -EB1 I/O Option Board
93
Figure 3-1: -EB1 I/O Option Board Connectors (Ixc4E Shown)
93
Digital Outputs [-EB1]
94
Table 3-1: Digital Output Specifications [-EB1]
94
Table 3-2: Digital Output 1 Connector Pinout [-EB1]
95
Table 3-3: Mating Connector Part Numbers for the Digital Output 1 Connector [-EB1]
95
Table 3-4: Digital Output 2 Connector Pinout [-EB1]
95
Table 3-5: Mating Connector Part Numbers for the Digital Output 2 Connector [-EB1]
95
Figure 3-2: Digital Outputs Schematic [-EB1]
96
Figure 3-3: Digital Outputs Connected in Current Sourcing Mode [-EB1]
97
Figure 3-4: Digital Outputs Connected in Current Sinking Mode [-EB1]
97
Digital Inputs [-EB1]
98
Table 3-6: Digital Input Specifications [-EB1]
98
Table 3-7: Digital Input 1 Connector Pinout [-EB1]
98
Table 3-8: Mating Connector Part Numbers for the Digital Input 1 Connector [-EB1]
98
Figure 3-5: Digital Inputs Schematic [-EB1]
99
Table 3-9: Digital Input 2 Connector Pinout [-EB1]
99
Table 3-10: Mating Connector Part Numbers for the Digital Input 2 Connector [-EB1]
99
Figure 3-6: Digital Inputs Connected to Current Sourcing (PNP) Devices [-EB1]
100
Figure 3-7: Digital Inputs Connected to Current Sinking (NPN) Devices [-EB1]
100
Analog Outputs [-EB1]
101
Figure 3-8: Analog Output Typical Connection [-EB1]
101
Table 3-11: Analog Output Specifications [-EB1]
101
Table 3-12: Analog Output Connector Pinout [-EB1]
101
Table 3-13: Mating Connector Part Numbers for the Analog Output Connector [-EB1]
101
Analog Inputs [-EB1]
102
Figure 3-9: Analog Input Typical Connection [-EB1]
102
Table 3-14: Differential Analog Input Specifications [-EB1]
102
Table 3-15: Analog Input Connector Pinout [-EB1]
102
Table 3-16: Mating Connector Part Numbers for the Analog Input Connector [-EB1]
102
Position Synchronized Output Interface [-EB1]
103
Table 3-17: PSO Specifications [-EB1]
103
Table 3-18: PSO Interface Connector Pinout [-EB1]
103
Table 3-19: Mating Connector Part Numbers for the PSO Interface Connector [-EB1]
103
Figure 3-10: PSO Output Sources Current
104
Figure 3-11: PSO Output Sinks Current
104
Figure 3-12: PSO TTL Outputs Schematic
104
Chapter 4: Cables and Accessories
105
Table 4-1: Standard Interconnection Cables
105
Joystick Interface
106
Figure 4-1: Two Axis Joystick Interface (to the aux I/O of Two Drives)
106
Figure 4-2: Two Axis Joystick Interface (to the I/O Board)
107
Handwheel Interface
108
Figure 4-3: Handwheel Interconnection to aux I/O Connector
108
Figure 4-4: Handwheel Interconnection to the aux I/O through a BBA32 Module
108
Chapter 5: Maintenance
109
Table 5-1: LED Description
109
Table 5-2: Troubleshooting
109
Preventative Maintenance
110
Table 5-3: Preventative Maintenance
110
Fuse Specifications
111
Table 5-4: Control Board Fuse Specifications
111
Appendix A: Warranty and Field Service
113
Appendix B: Revision History
115
Index
117
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