ABB ACS880 ESP Manuals

Manuals and User Guides for ABB ACS880 ESP. We have 2 ABB ACS880 ESP manuals available for free PDF download: Firmware Manual

ABB ACS880 ESP Firmware Manual

ABB ACS880 ESP Firmware Manual (764 pages)

Brand: ABB | Category: Industrial Equipment | Size: 9 MB

Table of Contents

Table of Contents

5
Further Information

15
- Table of Contents
  15
- Applicability
  17
- Introduction to the Manual
  17
- Licensing
  17
- What this Chapter Contains
  17
- Safety Instructions
  18
- Related Manuals
  19
- Target Audience
  19
- Terms and Abbreviations
  20
- Cybersecurity Disclaimer
  21
- Using the Control Panel
  23
- Before You Start
  25
- Contents of this Chapter
  25
- Quick Start-Up Guide
  25
- Safety
  25
- Start-Up
  26
- ESP Application Minimum Configuration
  36
- Control Locations and Operating Modes
  39
- Local Control Vs. External Control
  39
- What this Chapter Contains
  39
- Local Control
  40
- External Control
  41
- Using the Control Panel as an External Control Source
  41
- Operating Modes of the Drive
  42
- Speed Control Mode
  42
- Frequency Control Mode
  43
- Special Control Modes
  43
- Torque Control Mode
  43
- ESP Program Features
  45
- What this Chapter Contains
  45
- Backspin Speed Observer
  46
- Backspin Supervision
  46
- Overview of ESP Control Program
  46
- Restart Delay
  46
- Backspin Speed Observer Constraints
  48
- Kick-Start
  49
- Settings and Diagnostics
  49
- Starting the Motor
  49
- Current Pulse-Start
  50
- Settings and Diagnostics
  50
- Starting Speed
  50
- Acceleration Assistance
  51
- Pump Impeller Cleaning
  51
- Settings and Diagnostics
  51
- Settings and Diagnostics
  52
- Automatic Process Control Mode
  53
- ESP Production Mode
  53
- Manual Mode
  53
- Settings and Diagnostics
  55
- Underload and Overload Protection
  55
- Underload Ride through Recovery Sequence
  57
- Overload Recovery Sequence
  59
- Settings and Diagnostics
  61
- Sync Loss Function
  61
- Motor Voltage Control
  62
- Settings and Diagnostics
  62
- Automatic Restart
  63
- Medium Voltage Direct Settings
  63
- Settings and Diagnostics
  63
- Pump Curves
  64
- Settings and Diagnostics
  64
- Diagnostics
  65
- Settings and Diagnostics
  65
- Signal Supervision
  65
- Program Features
  67
- What this Chapter Contains
  67
- Drive Configuration and Programming
  68
- Programming Via Parameters
  68
- Adaptive Programming
  69
- Application Programming
  69
- Settings and Diagnostics
  69
- Control Interfaces
  70
- Programmable Analog Inputs
  70
- Programmable Analog Outputs
  70
- Programmable Digital Inputs and Outputs
  70
- Settings and Diagnostics
  70
- Programmable Frequency Input and Output
  71
- Programmable I/O Extensions
  71
- Programmable Relay Outputs
  71
- Settings and Diagnostics
  71
- Fieldbus Control
  72
- General
  72
- Master/Follower Functionality
  72
- Settings and Diagnostics
  72
- Load Share Function with a Speed-Controlled Follower
  74
- Communication
  75
- Construction of the Master/Follower Link
  77
- Example Parameter Settings
  79
- Settings and Diagnostics
  80
- Specifications of the Fiber Optic Master/Follower Link
  80
- External Controller Interface
  81
- General
  81
- Topology
  81
- Communication
  82
- Direct Torque Control (DTC)
  83
- Motor Control
  83
- Settings and Diagnostics
  83
- Reference Ramping
  84
- Settings and Diagnostics
  84
- Special Acceleration/Deceleration Ramps
  84
- Constant Speeds/Frequencies
  85
- Critical Speeds/Frequencies
  85
- Example
  85
- Settings and Diagnostics
  85
- Critical Speeds
  86
- Example
  86
- Settings and Diagnostics
  86
- Settings and Diagnostics
  87
- Speed Controller Autotune
  87
- Before Activating the Autotune Routine
  88
- Autotune Modes
  89
- Autotune Results
  89
- Oscillation Damping
  90
- Settings and Diagnostics
  90
- Warning Indications
  90
- Resonance Frequency Elimination
  91
- Settings and Diagnostics
  91
- Tuning Procedure for Oscillation Damping
  91
- Encoder Support
  92
- Rush Control
  92
- Settings and Diagnostics
  92
- Encoder Echo and Emulation
  93
- Load and Motor Feedback
  93
- Position Counter
  94
- Encoder Error Handling
  95
- Configuration of HTL Encoder Motor Feedback
  96
- Reading/Writing Position Counter Values through Fieldbus
  96
- Example 1: Using the same Encoder for both Load and Motor Feedback
  97
- Example 2: Using Two Encoders
  97
- Example 3: ACS 600 / ACS800 Compatibility
  98
- Jogging
  99
- Settings and Diagnostics
  99
- Scalar Motor Control
  101
- Settings and Diagnostics
  101
- Autophasing
  102
- IR Compensation for Scalar Motor Control
  102
- Settings and Diagnostics
  102
- Autophasing Modes
  104
- Flux Braking
  105
- Settings and Diagnostics
  105
- DC Hold
  106
- DC Magnetization
  106
- Pre-Heating
  106
- Pre-Magnetization
  106
- Settings and Diagnostics
  106
- Continuous Magnetization
  107
- Post-Magnetization
  107
- Motor Temperature Estimation
  108
- Settings and Diagnostics
  108
- Application Control
  109
- Application Macros
  109
- Process PID Control
  109
- Quick Configuration of the Process PID Controller
  109
- Sleep Function for Process PID Control
  110
- Settings and Diagnostics
  111
- Tracking
  111
- Motor Potentiometer
  112
- Settings and Diagnostics
  112
- Inputs of the Brake Control Logic
  113
- Mechanical Brake Control
  113
- Outputs of the Brake Control Logic
  113
- Brake State Diagram
  114
- Timing Diagram
  116
- Wiring Example
  117
- DC Voltage Control
  118
- Overvoltage Control
  118
- Settings and Diagnostics
  118
- Undervoltage Control (Power Loss Ride-Through)
  118
- Automatic Restart
  119
- Settings and Diagnostics
  120
- Settings and Diagnostics
  121
- Voltage Control and Trip Limits
  121
- Brake Chopper
  122
- DC Voltage Boost
  122
- Description of the DC Voltage Boost Function
  122
- Settings and Diagnostics
  122
- Use Case Examples
  123
- Limits
  124
- Emergency Stop
  127
- Safety and Protections
  127
- Settings and Diagnostics
  127
- Motor Thermal Protection
  128
- Motor Thermal Protection Model
  128
- Temperature Monitoring Using PTC Sensors
  128
- Temperature Monitoring Using KTY84 Sensors
  130
- Temperature Monitoring Using Pt100 or Pt1000 Sensors
  130
- Ex Motor Support (Parameter 95.15 , Bit 0)
  131
- Motor Fan Control Logic (Parameters 35.100
  131
- Settings and Diagnostics
  131
- Motor Overload Protection
  132
- Settings and Diagnostics
  132
- Settings and Diagnostics
  133
- Thermal Protection of Motor Cable
  133
- User Load Curve
  133
- Automatic Fault Resets
  134
- Settings and Diagnostics
  134
- Earth (Ground) Fault Detection (Parameter 31.20 )
  135
- External Events (Parameters 31.01
  135
- Motor Phase Loss Detection (Parameter 31.19 )
  135
- Other Programmable Protection Functions
  135
- Safe Torque off Detection (Parameter 31.22 )
  135
- Settings and Diagnostics
  135
- Swapped Supply and Motor Cabling (Parameter 31.23 )
  135
- Custom Motor Current Fault Limit (Parameter 31.42 )
  136
- Local Control Loss Detection (Parameter 49.05 )
  136
- Main Cooling Fan Supervision (Parameter 31.35 )
  136
- Overspeed Protection (Parameter 31.30 )
  136
- Ramp Stop Supervision (Parameters 31.32 , 31.33 , 31.37 and 31.38 )
  136
- Stall Protection (Parameters 31.24
  136
- Diagnostics
  137
- Fault and Warning Messages, Data Logging
  137
- Maintenance Timers and Counters
  137
- Settings and Diagnostics
  137
- Signal Supervision
  137
- Energy Saving Calculators
  138
- Load Analyzer
  138
- Peak Value Logger
  138
- Settings and Diagnostics
  138
- Amplitude Loggers
  139
- Miscellaneous
  140
- Parameter Checksum Calculation
  140
- Settings and Diagnostics
  140
- User Parameter Sets
  140
- Settings and Diagnostics
  141
- Settings and Diagnostics
  142
- User Lock
  142
- Data Storage Parameters
  143
- Reduced Run Function
  143
- Settings and Diagnostics
  143
- Activation of the Reduced Run Function
  144
- Du/Dt Filter Support
  145
- Settings and Diagnostics
  145
- Sine Filter Support
  145
- Router Mode for BCU Control Unit
  146
- Settings and Diagnostics
  147
- Application Macros
  149
- General
  149
- What this Chapter Contains
  149
- Default Control Connections for the Factory Macro
  150
- Default Parameter Settings for the Factory Macro
  150
- Factory Macro
  150
- Default Parameter Settings for the Hand/Auto Macro
  152
- Hand/Auto Macro
  152
- Default Control Connections for the Hand/Auto Macro
  153
- Default Parameter Settings for the PID Control Macro
  155
- PID Control Macro
  155
- Default Control Connections for the PID Control Macro
  157
- Sensor Connection Examples for the PID Control Macro
  159
- Default Parameter Settings for the Torque Control Macro
  160
- Torque Control Macro
  160
- Default Control Connections for the Torque Control Macro
  161
- Operation Diagram
  163
- Sequential Control Macro
  163
- Default Parameter Settings for the Sequential Control Macro
  164
- Selection of Constant Speeds
  164
- Default Control Connections for the Sequential Control Macro
  165
- Fieldbus Control Macro
  167
- Parameters
  169
- Terms and Abbreviations
  169
- What this Chapter Contains
  169
- Parameter Group Summary
  171
- Actual Values
  174
- Parameter Listing
  174
- Input References
  179
- Warnings and Faults
  181
- Diagnostics
  189
- Control and Status Words
  191
- System Info
  204
- ESP Signals
  208
- Standard DI, RO
  211
- Standard DIO, FI, FO
  218
- Standard AI
  224
- Standard AO
  230
- O Extension Module 1
  236
- O Extension Module 2
  264
- O Extension Module 3
  270
- Operation Mode
  276
- Start/Stop/Direction
  279
- Start/Stop Mode
  290
- Speed Reference Selection
  301
- Speed Reference Ramp
  311
- Speed Reference Conditioning
  318
- Speed Control
  326
- Torque Reference Chain
  338
- Frequency Reference Chain
  347
- Limits
  357
- Fault Functions
  366
- Supervision
  380
- Generic Timer & Counter
  389
- Motor Thermal Protection
  397
- Load Analyzer
  412
- User Load Curve
  417
- Process PID Set
  420
- Process PID Set
  435
- Brake Chopper
  438
- Mechanical Brake Control
  441
- Energy Efficiency
  447
- Monitoring/Scaling Settings
  451
- Data Storage
  456
- Panel Port Communication
  459
- Fieldbus Adapter (FBA)
  463
- FBA a Settings
  472
- FBA a Data in
  474
- FBA a Data out
  475
- FBA B Settings
  476
- FBA B Data in
  478
- FBA B Data out
  479
- Embedded Fieldbus
  480
- DDCS Communication
  489
- D2D and DDCS Transmit Data
  505
- D2D and DDCS Receive Data
  510
- ESP Control
  519
- ESP Reference Setup
  525
- ESP Automatic Control
  532
- Load Protection
  537
- Voltage Control
  546
- Pump Cleaning
  552
- H Pump Curves
  559
- Feedback Selection
  565
- Encoder Module Settings
  576
- Encoder 1 Configuration
  580
- Encoder 2 Configuration
  587
- LSU Control
  589
- HW Configuration
  592
- System
  602
- Motor Control
  614
- User Motor Parameters
  618
- Motor Data
  621
- Safety
  631
- O Bus Configuration
  632
- O Bus Service
  640
- O Bus Diagnostics
  642
- O Bus Fan Identification
  644
- Fault Tracing
  649
- Indications
  649
- Safety
  649
- Warnings and Faults
  649
- What this Chapter Contains
  649
- Editable Messages
  650
- Event Logs
  650
- Pure Events
  650
- Warning/Fault History and Analysis
  650
- Auxiliary Codes
  651
- Factory Data Logger
  651
- Other Data Loggers
  651
- Parameters that Contain Warning/Fault Information
  651
- PSL2 Data Logger
  651
- User Data Logger
  651
- Event Word (Parameters 04.40
  652
- QR Code Generation for Mobile Service Application
  652
- Warning, Fault and Pure Event Messages
  653
- Auxiliary Codes for Line-Side Converter Warnings
  697
- Auxiliary Codes for Line-Side Converter Faults
  700
- Fieldbus Control through the Embedded Fieldbus Interface (EFB)
  705
- What this Chapter Contains
  705
- Connecting the Fieldbus to the Drive
  706
- System Overview
  706
- Setting up the Embedded Fieldbus Interface
  707
- Setting the Drive Control Parameters
  708
- Basics of the Embedded Fieldbus Interface
  710
- Control Word and Status Word
  711
- Actual Values
  712
- Control of Drive Outputs through EFB
  712
- Data Input/Outputs
  712
- References
  712
- About the Control Profiles
  713
- Register Addressing
  713
- Sending Process PID Feedback and Setpoint Values through EFB
  713
- Control Word
  714
- The ABB Drives Profile
  714
- Status Word
  716
- State Transition Diagram
  717
- References
  719
- Actual Values
  720
- Modbus Holding Register Addresses
  721
- The Transparent Profile
  721
- Modbus Function Codes
  722
- Exception Codes
  723
- Coils (0Xxxx Reference Set)
  724
- Discrete Inputs (1Xxxx Reference Set)
  725
- Error Code Registers (Holding Registers 400090
  726
- Fieldbus Control through a Fieldbus Adapter
  729
- System Overview
  729
- What this Chapter Contains
  729
- Basics of the Fieldbus Control Interface
  731
- Control Word and Status Word
  732
- Debugging the Network Words
  732
- Debugging the Network Words
  733
- References
  733
- Scaling of References
  733
- Actual Values
  734
- Debugging the Network Words
  734
- Scaling of Actual Values
  734
- Contents of the Fieldbus Control Word (ABB Drives Profile)
  735
- Contents of the Fieldbus Status Word (ABB Drives Profile)
  737
- The State Diagram (ABB Drives Profile)
  738
- Setting up the Drive for Fieldbus Control
  739
- Parameter Setting Example: FPBA (PROFIBUS DP)
  740
- Control Chain Diagrams
  743
- What this Chapter Contains
  743
- Speed Reference Source Selection I
  744
- Speed Reference Source Selection II
  745
- Speed Reference Ramping and Shaping
  746
- Motor Feedback Configuration
  747
- Load Feedback and Position Counter Configuration
  748
- Speed Error Calculation
  749
- Speed Controller
  750
- Torque Reference Source Selection and Modification
  751
- Operating Mode Selection
  752
- Reference Selection for Torque Controller
  753
- Torque Limitation
  754
- Torque Controller
  755
- Frequency Reference Selection
  756
- Frequency Reference Modification
  757
- Process PID Setpoint and Feedback Source Selection
  758
- Process PID Controller
  759
- Master/Follower Communication I (Master)
  760
- Master/Follower Communication II (Follower)
  761
- Further Information
  763

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ABB ACS880 ESP Firmware Manual

ABB ACS880 ESP Firmware Manual (494 pages)

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Brand: ABB | Category: DC Drives | Size: 3 MB

Table of Contents

Table of Contents
5
Introduction

11
- Contents of this Chapter
  11
- Applicability
  11
- Safety Instructions
  11
- Target Audience
  12
- Contents of the Manual
  12
- Related Documents
  12
- Terms and Abbreviations
  13
Quick Start-Up Guide for ACS880 Drives

15
- About this Guide
  15
- Before You Start
  15
- Safety
  15
- Start-Up
  17
PCP/ESP Control Start-Up

23
- Contents of this Chapter
  23
Using the Control Panel

29
PCP/ESP Program Features

31
- Contents of this Chapter
  31
- Overview of PCP/ESP Control Program
  31
- Construction of PCP/ESP System
  32
  - Progressive Cavity Pump (PCP)
    32
  - Electric Submersible Pump (ESP)
    33
- Pump Starting Speed
  33
  - Settings
    34
- Pump Level Control
  34
  - Timing Diagram
    34
  - Sleep and Wake up Function
    35
- Pump Pressure Protection
  40
  - Timing Diagram
    41
  - Settings
    41
- Pump Torque Protection
  41
  - Rod Torque 1 Function
    42
  - Rod Torque 2 Function
    43
- Pump Underload Protection
  44
  - Timing Diagram
    45
  - Settings
    45
- Pump Temperature Protection
  45
  - Settings
    46
- Shutdown Procedure
  47
  - Pump Backspin Control
    47
- Start Delay
  49
- Brake Confirmation
  50
Standard Programposi Features

51
- Contents of this Chapter
  51
- Local Control Vs. External Control
  51
  - Local Control
    52
  - External Control
    53
- Operating Modes of the Drive
  53
  - Speed Control Mode
    54
  - Frequency Control Mode
    54
- Drive Configuration and Programming
  54
  - Programming through Parameters
    54
  - Application Programming
    55
- Control Interfaces
  55
- Motor Control
  57
  - Direct Torque Control (DTC)
    57
  - Reference Ramping
    58
  - Critical Speeds (Frequencies)
    59
  - Speed Controller Autotune
    59
  - Oscillation Damping
    62
  - Rush Control
    62
  - Encoder Support
    63
  - Position Counter
    66
  - Jogging
    69
  - Position Latching
    71
  - Scalar Motor Control
    71
  - Autophasing
    73
  - Flux Braking
    75
  - DC Magnetization
    77
- Application Control
  78
  - Motor Potentiometer
    78
- DC Voltage Control
  79
  - Overvoltage Control
    79
  - Undervoltage Control
    79
  - Voltage Control and Trip Limits
    81
  - Brake Chopper
    82
- Safety and Protections
  82
- Diagnostics
  89
  - Signal Supervision
    89
  - Maintenance Timers and Counters
    89
  - Energy Savings Calculator
    90
  - Load Analyzer
    90
- Miscellaneous
  92
  - User Parameter Sets
    92
  - Data Storage Parameters
    92
  - Du/Dt Filter Support
    93
  - Sine Filter Support
    93
Default Control Connections

95
Parameters

101
- Contents of this Chapter
  101
- Terms and Abbreviations
  101
- Summary of Parameter Groups
  103
- Parameter Listing
  105
  - Actual Values
    105
  - Input References
    108
  - Warnings and Faults
    109
  - Diagnostics
    115
  - Control and Status Words
    116
  - System Info
    124
  - Pump Actuals
    125
  - Standard DI, RO
    128
  - Standard DIO, FI, FO
    134
  - Standard AI
    140
  - Standard AO
    144
  - O Extension Module 1
    149
  - O Extension Module 2
    171
  - O Extension Module 3
    174
  - Operation Mode
    178
  - Start/Stop/Direction
    180
  - Start/Stop Mode
    189
  - Speed Reference Selection
    195
  - Speed Reference Ramp
    203
  - Speed Reference Conditioning
    210
  - Speed Control
    213
  - Torque Reference Chain
    224
  - Frequency Reference Chain
    226
  - Limits
    235
  - Fault Functions
    241
  - Supervision
    251
  - Generic Timer & Counter
    254
  - Motor Thermal Protection
    262
  - Load Analyzer
    272
  - Brake Chopper
    276
  - Energy Efficiency
    277
  - Monitoring/Scaling Settings
    280
  - Data Storage
    281
  - Panel Port Communication
    283
  - Fieldbus Adapter (FBA)
    284
  - FBA a Settings
    291
  - FBA a Data in
    293
  - FBA a Data out
    293
  - FBA B Settings
    294
  - FBA B Data in
    295
  - FBA B Data out
    296
  - Embedded Fieldbus
    296
  - Pump Setup
    303
  - Pump Level Control
    307
  - Pump Pressure Protection
    310
  - Pump Torque Protection
    311
  - Pump Underload Protection
    314
  - Pump Temperature Protection
    315
  - Pump Backspin Control
    316
  - Feedback Selection
    318
  - Encoder Module Settings
    327
  - Encoder 1 Configuration
    330
  - Encoder 2 Configuration
    336
  - HW Configuration
    338
  - System
    342
  - Motor Control
    348
  - User Motor Parameters
    351
  - Motor Data
    353
  - Safety
    359
Additional Parameter Data

361
- Contents of this Chapter
  361
- Terms and Abbreviations
  361
- Fieldbus Addresses
  362
- Parameter Groups 1
  363
- Parameter Groups 10
  367
Fault Tracing

405
- Contents of this Chapter
  405
- Safety
  405
- Indications
  405
- How to Reset Faults
  406
- Warning/Fault History
  406
  - Event Logs
    406
  - Parameters Warning/Fault Information
    406
- QR Code Generation for Mobile Service Application
  407
- Warning Messages
  408
- Fault Messages
  421
Fieldbus Control through the Embedded Fieldbus Interface (EFB)

437
- What this Chapter Contains
  437
- System Overview
  437
- Connecting the Fieldbus to the Drive
  438
- Setting up the Embedded Fieldbus Interface
  439
- Setting the Drive Control Parameters
  440
- Basics of the Embedded Fieldbus Interface
  442
  - Control Word and Status Word
    443
  - References
    443
  - Actual Values
    443
  - Data Input/Outputs
    443
  - Register Addressing
    445
- About the Control Profiles
  446
- The ABB Drives Profile
  447
  - Control Word
    447
  - Status Word
    449
  - State Transition Diagram
    450
  - References
    451
  - Actual Values
    452
  - Modbus Holding Register Addresses
    453
- The Transparent Profile
  454
- Modbus Function Codes
  455
- Exception Codes
  456
- Coils (0Xxxx Reference Set)
  457
- Discrete Inputs (1Xxxx Reference Set)
  458
- Error Code Registers (Holding Registers 400090
  460
Fieldbus Control through a Fieldbus Adapter

461
- Contents of this Chapter
  461
- System Overview
  462
- Basics of Fieldbus Control Interface
  464
  - Control Word and Status Word
    465
  - References
    465
  - Actual Values
    466
  - Contents of Fieldbus Control Word
    467
  - Contents of the Fieldbus Status Word
    468
  - The State Diagram
    470
- Setting up the Drive for Fieldbus Control
  471
  - Parameter Setting Example: FPBA (PROFIBUS DP)
    471
  - Parameter Setting Example: Using PCP/ESP Application through FPBA
    473
Control Chain Diagrams

475
- Contents of this Chapter
  475
- Speed Reference Source Selection for Application
  476
- Speed Reference Source Selection I
  477
- Speed Reference Source Selection II
  478
- Speed Reference Ramping and Shaping
  479
- Motor Feedback Configuration
  480
- Load Feedback and Position Counter Configuration
  481
- Speed Error Calculation
  482
- Speed Controller
  483
- Frequency Reference Selection
  484
- Frequency Reference Modification
  485
Appendix: ESP with Step-Up Transformer and Sine Filter

487
- Contents of this Chapter
  487
- ESP with Step-Up Transformer and Sine Filter
  487
  - Block Digram
    487
  - Current Calculation
    488
  - Primary and Secondary Voltage Calculation
    488
  - Example
    490
Further Information

493
- Product and Service Inquiries
  493
- Product Training
  493
- Providing Feedback on ABB Drives Manuals
  493
- Document Library on the Internet
  493

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