ABB ACQ810 Manuals

Manuals and User Guides for ABB ACQ810. We have 3 ABB ACQ810 manuals available for free PDF download: Firmware Manual, Hardware Manual, Quick Start Manual

ABB ACQ810 Firmware Manual

ABB ACQ810 Firmware Manual (376 pages)

Standard pump control program for drives

Brand: ABB | Category: Control Unit | Size: 7.04 MB

Table of Contents

List of Related Manuals
2
Table of Contents
5
About the Manual

11
- What this Chapter Contains
  11
- Compatibility
  11
- Safety Instructions
  11
- Reader
  11
- Contents
  12
- Terms and Abbreviations
  12
The ACQ810 Control Panel

15
- What this Chapter Contains
  15
- Features
  15
- Installation
  16
  - Mechanical Installation
    16
  - Electrical Installation
    16
- Layout
  17
  - Status Line
    18
- Operating Instructions
  19
  - Basics of Operation
    19
  - List of Tasks
    20
  - Help and Panel Version - any Mode
    21
  - Basic Operations - any Mode
    22
  - Output Mode
    23
  - Parameters
    25
  - Assistants
    32
  - Changed Parameters
    33
  - Fault Logger
    35
  - Time & Date
    37
  - Parameter Backup
    39
  - I/O Settings
    47
  - Reference Edit
    49
  - Drive Info
    50
  - Parameter Change Log
    51
Control Locations

53
- What this Chapter Contains
  53
- Local Control Vs. External Control
  54
  - Local Control
    54
  - External Control
    55
Program Features

57
- What this Chapter Contains
  57
- Pump Control Features
  58
  - PID Control
    58
  - Sleep Function
    59
  - Soft Pipefill
    60
  - Autochange
    61
  - Flow Calculation
    62
  - Pump Cleaning
    63
  - Protective Functions
    64
- Control Interfaces
  65
- Motor Control
  68
  - Constant Speeds
    68
  - Critical Speeds
    68
  - Speed Controller Tuning
    68
  - Scalar Motor Control
    70
  - User-Definable Load Curve
    71
  - User-Definable U/F Curve
    72
  - Flux Braking
    73
- Application Control
  74
  - Application Macros
    74
  - Timers
    74
- DC Voltage Control
  76
  - Overvoltage Control
    76
  - Undervoltage Control
    76
  - Voltage Control and Trip Limits
    76
- Safety and Protections
  78
  - Emergency Stop
    78
  - Thermal Motor Protection
    78
  - Programmable Protection Functions
    79
  - Automatic Fault Reset
    80
- Diagnostics
  81
  - Energy Savings Calculator
    81
  - Energy Consumption Monitoring
    81
  - Signal Supervision
    81
  - Maintenance Counters
    82
  - Load Analyzer
    82
- Miscellaneous
  84
Application Macros

87
- What this Chapter Contains
  87
- General
  87
- Factory Default Macro
  88
- External Control Macro
  90
- Hand/Auto Control Macro
  92
- TRAD (Traditional Pump) Control Macro
  94
  - Description and Typical Application
    94
  - Default Settings
    94
  - Default Control Connections
    95
  - Application Examples
    96
- Level Control Macro
  102
  - Description and Typical Application
    102
  - Default Settings
    103
  - Default Control Connections
    104
- Multipump Control Macro
  105
  - Description and Typical Application
    105
  - Default Settings
    105
  - Default Control Connections
    107
- Pressure Sensor Connection Examples
  108
Parameters

109
- What this Chapter Contains
  109
- Terms and Abbreviations
  109
- Summary of Parameter Groups
  110
- Parameter Listing
  112
  - Actual Values
    112
  - O Values
    113
  - Control Values
    123
  - Appl Values
    123
  - Pump Values
    124
  - Drive Status
    126
  - Alarms & Faults
    131
  - System Info
    134
  - Start/Stop/Dir
    135
  - Start/Stop Mode
    140
  - Operating Mode
    141
  - Analogue Inputs
    142
  - Digital I/O
    148
  - Analogue Outputs
    158
  - System
    164
  - Speed Calculation
    167
  - Limits
    170
  - Speed Ref
    172
  - Speed Ref Ramp
    173
  - Speed Ctrl
    176
  - Critical Speed
    184
  - Constant Speeds
    185
  - Process PID
    187
  - Procact Sel
    191
  - Setpoint Sel
    193
  - Fault Functions
    195
  - Motor Therm Prot
    197
  - Automatic Reset
    202
  - Supervision
    202
  - User Load Curve
    205
  - Process Variable
    207
  - Timed Functions
    214
  - Flux Ref
    218
  - Motor Control
    219
  - Maintenance
    221
  - Energy Optimising
    227
  - Voltage Ctrl
    228
  - Data Storage
    228
  - Fieldbus
    229
  - FBA Settings
    231
  - FBA Data in
    232
  - FBA Data out
    233
  - Panel Display
    233
  - Embedded Modbus
    234
  - Load Analyzer
    238
  - Pump Logic
    241
  - MF Communication
    250
  - Pump Sleep
    254
  - Pump Autochange
    257
  - Level Control
    262
  - Flow Calculation
    267
  - Pump Protection
    271
  - Pump Cleaning
    278
  - Energy Monitoring
    280
  - Ext IO Conf
    281
  - Hw Configuration
    281
  - User Motor Par
    282
  - Start-Up Data
    283
Additional Parameter Data

287
- What this Chapter Contains
  287
- Terms and Abbreviations
  287
- Fieldbus Addresses
  288
- Pointer Parameter Format in Fieldbus Communication
  288
  - 32-Bit Integer Value Pointers
    288
  - 32-Bit Integer Bit Pointers
    289
- Parameter Groups 1
  290
- Parameter Groups 10
  294
Fault Tracing

313
- What this Chapter Contains
  313
- Safety
  313
- How to Reset
  313
- Fault History
  314
- Alarm Messages Generated by the Drive
  314
- Fault Messages Generated by the Drive
  321
Control through the Embedded Fieldbus Interface

329
Control through a Fieldbus Adapter

357
- What this Chapter Contains
  357
- System Overview
  358
- Setting up Communication through a Fieldbus Adapter Module
  359
- Drive Control Parameters
  361
- The Fieldbus Control Interface
  362
  - The Control Word and the Status Word
    363
  - Actual Values
    363
- FBA Communication Profile
  363
  - Fieldbus References
    364
  - State Diagram
    365
Control Block Diagrams

367
- What this Chapter Contains
  367
- Speed Feedback
  368
- Speed Reference Chain
  369
- Speed Error Handling
  370
- Torque Reference Modification, Operating Mode Selection
  371
- Process PID Control Setpoint and Actual Value Selection
  372
- Direct Torque Control
  373
Further Information

375
- Product and Service Inquiries
  375
- Product Training
  375
- Providing Feedback on ABB Drives Manuals
  375
- Document Library on the Internet
  375

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ABB ACQ810 Hardware Manual

ABB ACQ810 Hardware Manual (134 pages)

Drive modules 200 to 400 kW, 250 to 600 hp

Brand: ABB | Category: Control Unit | Size: 10.21 MB

Table of Contents

List of Related Manuals
2
Table of Contents
5
1 Safety Instructions

11
- What this Chapter Contains
  11
- Use of Warnings
  11
- Safety in Installation and Maintenance
  12
  - Electrical Safety
    12
    
    Grounding
    13
- General Safety
  14
  - Fiber Optic Cables
    15
  - Printed Circuit Boards
    15
- Safe Start-Up and Operation
  15
  - General Safety
    15
2 Introduction to the Manual

17
- What this Chapter Contains
  17
- Target Audience
  17
- Contents of the Manual
  17
- Related Manuals
  18
- Categorization by Option Code
  18
- Quick Installation, Commissioning and Operating Flowchart
  18
- Terms and Abbreviations
  20
3 Operation Principle and Hardware Description

21
- What this Chapter Contains
  21
- Product Overview
  21
- Circuit Boards
  28
- Type Designation Label
  28
- Type Designation Key
  29
4 Planning the Cabinet Installation

31
5 Mechanical Installation

43
6 Planning the Electrical Installation

51
7 Electrical Installation

71
- What this Chapter Contains
  71
- Warnings
  71
- Checking the Insulation of the Assembly
  71
  - Drive
    71
  - Input Power Cable
    71
  - Motor and Motor Cable
    72
- Connecting the Power Cables
  73
- DC Connection
  76
- Checking the Settings of the Cooling Fan Transformer
  76
- Removing the Cover Assembly
  77
- Fastening the Control Cable Clamp Plate
  78
- Grounding the Control Unit
  78
- Connecting the Control Unit to the Drive Module
  79
- Connecting the Control Cables
  80
- Connecting a PC
  87
- Installing Optional Modules
  87
  - Mechanical Installation
    87
  - Wiring the Modules
    87
8 Installation Checklist

89
- What this Chapter Contains
  89
- Mechanical Installation
  89
- Electrical Installation
  91
- Cooling and Driven Equipment
  92
9 Start-Up

93
- What this Chapter Contains
  93
- Start-Up Procedure
  93
10 Fault Tracing

95
- What this Chapter Contains
  95
- Leds
  95
- Warning and Fault Messages
  95
11 Maintenance

97
- What this Chapter Contains
  97
- Maintenance Intervals
  97
- Cabinet
  98
- Heatsink
  98
- Fan
  98
  - Replacing the Cooling Fan of the Module
    99
- Replacing the Drive Module
  100
- Capacitors
  102
  - Reforming the Capacitors
    102
  - Replacing the Capacitor Pack
    103
- Memory Unit
  104
12 Technical Data

105
- What this Chapter Contains
  105
- Ratings
  105
- Derating
  106
  - Ambient Temperature Derating
    106
  - Altitude Derating
    106
- Fuses (IEC)
  107
  - Calculation Example
    107
  - Fuse Tables
    109
    
    Gg Fuses
    109
    
    Ultrarapid (Ar) Fuses
    109
  - Quick Guide for Selecting between Gg and Ar Fuses
    110
- Fuses (UL)
  110
  - UL Class T and L Fuses
    111
- Dimensions, Weights and Free Space Requirements
  111
- Losses, Cooling Data and Noise
  112
  - IP22 Cabinet with no Extra Fan
    112
  - IP54 Cabinet with an Extra Fan
    112
- Terminal and Lead-Through Data for the Power Cables
  113
- Terminal Data for the Control Cables
  113
- Electrical Power Network Specification
  113
- Motor Connection Data
  113
- Control Unit (JCU-21) Connection Data
  114
- Efficiency
  116
- Degree of Protection
  116
- Ambient Conditions
  116
- Materials
  117
- Applicable Standards
  117
- CE Marking
  118
  - Compliance with the European Low Voltage Directive
    118
  - Compliance with the European EMC Directive
    118
- Compliance with the European Machinery Directive
  118
- C-Tick" Marking
  118
- Compliance with the en 61800-3:2004
  118
  - Definitions
    118
  - Category C3
    119
  - Category C4 (+0E200)
    119
- UL Marking
  120
  - UL Checklist
    120
- CSA Marking
  120
- Patent Protection in the USA
  120
13 Dimension Drawings

121
- What this Chapter Contains
  121
- Frame Without Pedestal (MM)
  122
- Frame with Busbars on the Left Side (MM)
  123
- Drive Control Unit (JCU)
  124
- Package
  125
- Dimension Drawings (USA)
  126
  - Frame Without Pedestal (Inches)
    126
  - Frame with Busbars on the Left Side (Inches)
    127
14 Example Circuit Diagrams

129
- What this Chapter Contains
  129
- Example Circuit Diagram
  130
15 Du/Dt Filters and Sine Filters

131
- What this Chapter Contains
  131
- Du/Dt Filters
  131
- Sine Filters
  132
Further Information

133
- Product and Service Inquiries
  133
- Product Training
  133
- Providing Feedback on ABB Drives Manuals
  133
- Document Library on the Internet
  133

ABB ACQ810 Quick Start Manual

ABB ACQ810 Quick Start Manual (48 pages)

PLC and drives integration using Modbus RTU

Brand: ABB | Category: Controller | Size: 2.6 MB

Table of Contents

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