ABB ACS280-04LC Manuals

Manuals and User Guides for ABB ACS280-04LC. We have 3 ABB ACS280-04LC manuals available for free PDF download: Firmware Manual, Hardware Manual, Quick Installation And Start-Up Manual

ABB ACS280-04LC Firmware Manual (402 pages)

Machinery control program

Brand: ABB | Category: Control Unit | Size: 3 MB

List of Related Manuals
2
Table of Contents
5
Introduction to the Manual
11
What this Chapter Contains
11
Applicability
11
Safety Instructions
11
Target Audience
12
Terms and Abbreviations
13
Related Manuals
14
Cybersecurity Disclaimer
14
Control Panel
15
What this Chapter Contains
15
Control Panel Options
15
Start-Up, ID Run and Use
17
What this Chapter Contains
17
Start up the Drive
17
Do the Identification (ID) Run
18
Background Information
18
ID Run Steps
19
Control Macros
21
Contents
21
ABB Standard Macro
21
Default Control Connections for the ABB Standard Macro
22
Program Features
25
What this Chapter Contains
25
Local and External Control Locations
26
Local Control
26
External Control
27
Multi-Level Torque Control
27
Operating Modes of the Drive
29
Speed Control Mode
29
Torque Control Mode
30
Frequency Control Mode
30
Special Control Modes
30
Settings and Diagnostics
31
Drive Configuration and Programming
31
Programming Via Parameters
31
Control Interfaces
32
Programmable Analog Inputs
32
Programmable Analog Outputs
32
Programmable Digital Inputs and Outputs
32
Programmable Relay Outputs
32
Fieldbus Control
33
Motor Control
33
Motor Types
33
Motor Identification
33
Scalar Motor Control
34
Vector Control
35
Reference Ramping
35
Constant Speeds/Frequencies
36
Critical Speeds/Frequencies
36
Speed Controller Autotune
37
Rush Control
41
Jogging
41
Autophasing
44
Speed Control Performance Figures
45
Torque Control Performance Figures
45
User Load Curve
46
U/F Ratio
47
Flux Braking
48
DC Magnetization
49
Energy Optimization
51
Switching Frequency
51
Speed Compensated Stop
52
Application Control
53
Control Macros
53
Process PID Control
53
PID Trim Function
55
Mechanical Brake Control
62
DC Voltage Control
66
Overvoltage Control
66
Undervoltage Control (Power Loss Ride-Through)
66
Voltage Control and Trip Limits
67
Settings and Diagnostics
69
Safety and Protections
70
Fixed/Standard Protections
70
Emergency Stop
70
Motor Thermal Protection
71
Automatic Fault Resets
74
Other Programmable Protection Functions
74
Diagnostics
77
Fault and Warning Messages, Data Logging
77
Signal Supervision
77
Energy Saving Calculators
77
Load Analyzer
78
Miscellaneous
80
Backup and Restore
80
User Parameter Sets
80
Data Storage Parameters
81
Parameter Checksum Calculation
81
Motor Potentiometer
82
User Lock
83
AI Dead Band
84
Parameters
85
What this Chapter Contains
85
Terms and Abbreviations
86
Fieldbus Addresses
86
Summary of Parameter Groups
87
Parameter Listing
89
Actual Values
89
Input References
92
Warnings and Faults
93
Diagnostics
95
Control and Status Words
98
System Info
103
Standard DI, RO
104
Standard AI
115
Standard AO
120
Operation Mode
125
Start/Stop/Direction
127
Start/Stop Mode
138
Speed Reference Ramp
159
Speed Reference Conditioning
159
Speed Control
162
Torque Reference Chain
169
Frequency Reference Chain
171
Limits
192
Fault Functions
196
Supervision
203
Motor Thermal Protection
218
Load Analyzer
224
User Load Curve
228
Process PID Set 1
247
Process PID Set 2
248
Mechanical Brake Control
250
Energy Efficiency
252
Monitoring/Scaling Settings
257
Data Storage
260
Panel Port Communication
261
Embedded Fieldbus
264
External PID1
273
HW Configuration
276
System
278
Motor Control
287
User Motor Parameters
293
Differences in the Default Values between 50 Hz and 60 Hz Supply Frequency Settings
301
Motor Data
301
Additional Parameter Data
305
What this Chapter Contains
305
Terms and Abbreviations
305
Fieldbus Addresses
306
Parameter Groups 1
307
Parameter Groups 10
311
Fault Tracing
335
What this Chapter Contains
335
Safety
335
Indications
336
Warnings and Faults
336
Pure Events
336
Warning/Fault History
336
Event Log
336
Viewing Warning/Fault Information
337
QR Code Generation for Mobile Service Application
337
Warning Messages
338
Fault Messages
348
Fieldbus Control through the Embedded Fieldbus Interface (EFB)
359
What this Chapter Contains
359
System Overview
359
Modbus
359
Connecting the Fieldbus to the Drive
359
Setting up the Embedded Fieldbus Interface (Modbus)
359
Setting the Drive Control Parameters
363
Basics of the Embedded Fieldbus Interface
365
Control Word and Status Word
365
References
366
Actual Values
366
Data Input/Outputs
366
Register Addressing
366
About the Control Profiles
366
Control Word
368
Control Word for the DCU Profile
369
Status Word
371
State Transition Diagrams
374
References
376
Actual Values
377
Modbus Holding Register Addresses
378
Modbus Function Codes
379
Exception Codes
380
Coils (0Xxxx Reference Set)
381
Discrete Inputs (1Xxxx Reference Set)
382
Error Code Registers (Holding Registers 400090
383
Control Chain Diagrams
385
What this Chapter Contains
385
Frequency Reference Selection
386
Frequency Reference Modification
387
Speed Reference Source Selection I
388
Speed Reference Source Selection II
389
Speed Reference Ramping and Shaping
390
Speed Error Calculation
391
Speed Controller
392
Torque Reference Source Selection and Modification
393
Reference Selection for Torque Controller
394
Torque Limitation
395
Process PID Setpoint and Feedback Source Selection
396
Process PID Controller
397
External PID Setpoint and Feedback Source Selection
398
External PID Controller
399
Direction Lock
400
Further Information
401

ABB ACS280-04LC Hardware Manual (84 pages)

Brand: ABB | Category: Servo Drives | Size: 3 MB

Table of Contents
5
Safety Instructions
9
Contents of this Chapter
9
Use of Warnings and Notes
9
General Safety in Installation, Start-Up and Maintenance
9
Electrical Safety in Installation, Start-Up and Maintenance
11
Electrical Safety Precautions
11
Additional Instructions and Notes
12
Printed Circuit Boards
12
Grounding
12
General Safety in Operation
13
Additional Instructions for Permanent Magnet Motor Drives
14
Safety in Installation, Start-Up, Maintenance
14
Safety in Operation
14
Introduction to the Manual
15
Contents of this Chapter
15
Applicability
15
Target Audience
15
Purpose of the Manual
15
Categorization by Frame Size
15
Quick Installation and Commissioning Flowchart
15
Terms and Abbreviations
17
Related Documents
17
Manuals on Internet
18
Operation Principle and Hardware Description
19
Contents of this Chapter
19
Operation Principle
19
Simplified Main Circuit Diagram
19
Layout
20
Frame Sizes R1
20
Control Connections
20
Control Panel Options
20
Drive Labels
21
Type Designation Label
21
Type Designation Key
22
Control Panel
22
Mechanical Installation
23
Contents of this Chapter
23
Installation Alternatives
23
Examining the Installation Site
23
Required Tools
24
Unpacking the Delivery
25
Installing the Drive
26
Guidelines for Planning the Electrical Installation
27
Contents of this Chapter
27
Limitation of Liability
27
North America
27
Selecting the Main Supply Disconnecting Device
27
Selecting the Main Contactor
28
Checking the Compatibility of the Motor and Drive
28
Selecting the Power Cables
28
General Guidelines
28
Typical Power Cable Sizes
29
Power Cable Types
29
Preferred Power Cable Types
29
Alternate Power Cable Types
29
Not Allowed Power Cable Types
30
Additional Guidelines - North America
30
Metal Conduit
31
Power Cable Shield
31
Grounding
32
Selecting the Control Cables
32
Shielding
32
Signals in Separate Cables
33
Signals that Can be Run in the same Cable
33
Relay Cable
33
Control Panel to Drive Cable
33
PC Tool Cable
33
Selecting the Control Cables
33
Shielding
33
Signals in Separate Cables
34
Signals that Can be Run in the same Cable
34
Relay Cable
34
Control Panel to Drive Cable
34
PC Tool Cable
34
Routing the Cables
34
General Guidelines - IEC
34
General Guidelines - North America
35
The Motor Cable
36
Separate Control Cable Ducts
36
Implementing Short-Circuit and Thermal Overload Protection
37
Protecting the Drive and Input Power Cable in Short-Circuits
37
Protecting the Motor and Motor Cable in Short-Circuits
37
Protecting the Drive, and the Input Power and Motor Cables against Thermal Overload
37
Protecting the Motor against Thermal Overload
37
Protecting the Motor against Overload Without Thermal Model or Temperature Sensors
38
Implementing Motor Temperature Sensor Connection
38
Protecting the Drive against Ground Faults
39
Residual Current Device Compatibility
39
Implementing the Emergency Stop Function
39
Implementing the Safe Torque off Function
39
Using a Safety Switch between the Drive and the Motor
39
Implementing the Control of a Contactor between Drive and Motor
39
Protecting the Contacts of Relay Outputs
40
Electrical Installation
41
Contents of this Chapter
41
Warnings
41
Grounding System Compatibility Check
41
EMC Filter
41
When to Disconnect the EMC Filter
42
Identifying the Grounding System of the Electrical Power Network
43
Connecting the Power Cables
44
Connection Diagram
44
Connection Procedure
44
Connecting the Control Cables
45
Full Configuration of the I/O Wire Harnesses
45
Control Cable Connection Procedure
46
Installation Checklist
47
Contents of this Chapter
47
Checklist
47
Maintenance
49
Contents of this Chapter
49
Maintenance Intervals
49
Description of Symbols
49
Recommended Maintenance Intervals after Start-Up
49
Technical Data
51
Contents of this Chapter
51
Ratings
51
IEC Ratings
51
Definitions
52
Sizing
52
Output Derating
52
Altitude Derating
53
Switching Frequency Derating
53
Fuses
53
Gg Fuses (IEC)
54
Gr or Ar -Type Fuses (IEC)
54
Dimensions and Weights
55
Free Space Requirements
56
Losses, Cooling Data and Noise
56
Terminal Data for the Power Cables
57
Typical Power Cable Sizes
57
Terminal Data for the Control Cables
58
Electrical Power Network Specification
58
Motor Connection Data
58
Motor Cable Length
58
Operational Functionality and Motor Cable Length
58
EMC Compatibility and Motor Cable Length
59
Control Connection Data
59
Energy Efficiency Data (Ecodesign)
60
Degrees of Protection
60
Ambient Conditions
60
Materials
61
Disposal
61
Applicable Standards
62
Markings
62
Compliance with en 61800-3
63
Definitions
63
Category C1
63
Category C2
63
Category C3
63
Category C4
64
Compliance with the European Machinery Directive
65
Disclaimers
65
Generic Disclaimer
65
Cyber Security Disclaimer
65
Dimension Drawings
67
Contents of this Chapter
67
Frame R1
68
The Safe Torque off Function
69
Contents of this Chapter
69
Description
69
Chinery (Safety) Regulations
70
Wiring
71
Activation Switch
71
Cable Types and Lengths
71
Grounding of Protective Shields
71
Operation Principle
72
Start-Up Including Validation Test
73
Competence
73
Validation Test Reports
73
Validation Test Procedure
73
Use
75
Maintenance
76
Competence
76
Fault Tracing
77
Safety Data
78
Terms and Abbreviations
80
TÜV Certificate
81
Further Information
83

ABB ACS280-04LC Quick Installation And Start-Up Manual (2 pages)

Brand: ABB | Category: Industrial Equipment | Size: 2 MB

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