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Table of Contents
Related Manuals for Champion Power Equipment 92500
Summary of Contents for Champion Power Equipment 92500
- Page 1 OWNER’S MANUAL & OPERATING INSTRUCTIONS 25 Ton LOG SPLITTER MODEL NUMBER 92500 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 92500-20140519 www.championpowerequipment.com...
- Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
92500 25 Ton LOG SPLITTER TABLE OF CONTENTS Cleaning ......Introduction ...... -
Page 4: Introduction
Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment log splitter. CPE designs and builds accessories designed to help you get the most from your log splitters to strict specifications. With proper use purchase. -
Page 5: Manual Conventions
Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 92500-20140519... -
Page 6: Safety Rules
Keep work zone clear of debris while working to can start fires around dry vegetation. ensure safe footing. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 92500-20140519... - Page 7 DO NOT use the engine if: or modifications. Please check with your local – Equipment sparks, smokes or emits flames authorities or DMV regarding regulations, restrictions – Equipment vibrates excessively and registration. REV 92500-20140519...
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Page 8: Training
Make sure you comply with local, state, and federal codes. Take appropriate fire-fighting equipment with you. 10. Log splitters should be used only for splitting wood. Do not use for other purposes unless the manufacturer provides attachments and instructions. REV 92500-20140519... -
Page 9: Operation
12. Use only your hand to operate the log splitter controls. 13. Do not refuel the engine until it has cooled for several minutes. REV 92500-20140519... -
Page 10: Controls And Features
(12) Support Leg – Supports log splitter while the cutting wedge. operating. Raise leg for towing. Wedge (13) Safety Chains – For use while towing. Splitting Beam (14) Log Cradle – Prevents logs from rolling off beam. Engine – 224cc, OHV. (15) Log Catchers REV 92500-20140519... -
Page 11: Assembly
8. Install the axle cap (56) using a soft face mallet or hammer and wood block. 9. Repeat for the other wheel. NOTE Keep dirt and debris away from the wheel bearings during assembly. CAUTION Over-tightening the castle nut will cause the bearings to run hot and fail prematurely. REV 92500-20140519... -
Page 12: Install The Beam
(A) Secure with hardware provided. 2. Place O-ring into the outlet fitting on the top of the pump. (A) 3. Connect hose to control valve first, then connect the other end to the pump. Connect one end of the REV 92500-20140519... -
Page 13: High Pressure Hose
(D) 6. Place the oil return hose through the retaining ring and connect it to the barb fitting on the control valve. Connect the other end of the hose to the barb fitting on the oil filter. (E) REV 92500-20140519... -
Page 14: Add Engine Oil
Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. NOTE Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs. REV 92500-20140519... -
Page 15: Add Hydraulic Oil
8. Check oil level daily and add as needed. run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 NOTE days. When temperature is below 32º F (0ºC) Automatic Transmission Fluid (Dexron-III or similar). REV 92500-20140519... -
Page 16: Operation
– Insert beam lock-pin in the pivot bracket DO NOT place the log splitter near vents or intakes where engine exhaust fumes could be drawn into occupied or confined spaces. ONLY operate the log splitter outdoors. REV 92500-20140519... -
Page 17: Starting The Engine
“Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start. REV 92500-20140519... -
Page 18: Log Splitter Operation
8. Clear the split wood from the work zone. NOTE It is normal for the hydraulic fluid to appear foamy/ frothy during operation. This can be caused by agitated oil in the tank collecting air. REV 92500-20140519... -
Page 19: Operation At High Altitude
To alleviate high altitude issues other than the natural power loss, Champion Power Equipment can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support. -
Page 20: Maintenance And Storage
Check and tighten all bolts and nuts before operating the log splitter. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time. REV 92500-20140519... -
Page 21: Cleaning
Change hydraulic oil filter Every 250 hours Clean combustion chamber* Every year Inspect wheel bearings and repack bearing grease as needed. Every 3 years Replace fuel line *To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers. REV 92500-20140519... -
Page 22: Specifications
Maintenance Valve Clearance An Important Message About Temperature – Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.) Your Champion Power Equipment product is designed – Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.) and rated for continuous operation at ambient Note: Tech bulletin regarding the valve adjustment temperatures up to 40°C (104°F). -
Page 23: Troubleshooting
Faulty control valve Contact Customer Service Excessive bouncing while towing Under-inflated tires Inflate tires to proper pressure. Refer to tire sidewall For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 92500-20140519... -
Page 24: Parts Diagram
92500 ENGLISH SPECIFICATIONS Parts Diagram REV 92500-20140519... -
Page 25: Parts List
Log Catcher (Red) PMJ22G-17 Oil Pipe GB/T 95-2000 (Ø10) Washer ø10 GB/T 5783-2000 Bolt M8×30 GB/T 93-1987 (Ø10) Lock Washer ø10 (M8×30) GB/T 5781-2000 GB/T 95-2000 (Ø8) Washer ø8 Bolt M10×15 (M10x15) GB/T 93-1987 (Ø8) Lock Washer ø8 REV 92500-20140519... -
Page 26: Engine Parts Diagram
92500 ENGLISH SPECIFICATIONS Engine Parts Diagram REV 92500-20140519... -
Page 27: Engine Parts List
Gasket, Cylinder Head 24.070001.00 Fuel Valve Knob 2.04.003 Dowel Pin (Ø10×14) 1.818.0412 Bolt M4×12 23.040002.02 Valve, Intake 1.16674.0512.2 Flange Bolt M5×12 23.040006.02 Valve, Exhaust 2.06.007 Clamp (Ø8×b6) 26.080400.00 Air Guide, Lower 24.070011.00 Pipe, Fuel, I 2.15.002(F6RTC) Spark Plug (F6RTC) REV 92500-20140519... -
Page 28: Warranty
Warranty Qualifications – Accessory parts such as starting batteries, and storage covers. Champion Power Equipment (CPE) will register this – Failures to due acts of God and other force majeure warranty upon receipt of your Warranty Registration Card events beyond the manufacturer’s control. - Page 29 United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2014 small off-road engine and engine powered equipment.
- Page 30 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 31 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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