Champion Power Equipment 500887 Operator's Manual

Champion Power Equipment 500887 Operator's Manual

9 ton full beam log splitter

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READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20201229
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
9 TON FULL BEAM LOg SPLiTTER
SERiAL NO. LABEL
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
500887
MODEL #100624

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Summary of Contents for Champion Power Equipment 500887

  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. REV 20201229 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 TABLE OF CONTENTS Maintenance ..........Cleaning the Log Splitter ......... introduction ........... Changing the Engine Oil .........
  • Page 4: Introduction

    SAFETY DEFiNiTiONS Congratulations on your purchase of a Champion Power Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to Equipment(CPE) product. CPE designs, builds, all of our products (CPE) product.
  • Page 5: Important Safety Instructions

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 iMPORTANT SAFETY iNSTRUCTiONS WARNiNg  Operation of this equipment may create sparks that can start WARNiNg  fires around dry vegetation. Cancer and Reproductive Harm – www.P65Warnings.ca.gov A spark arrestor may be required. The operator should contact...
  • Page 6 SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 WARNiNg CAUTiON   Before removing the pin installed into the front support leg Improper treatment or use of the log splitter can damage it, make sure hitch is installed onto vehicle. Releasing the pin shorten its life and void your warranty.
  • Page 7: Fuel Safety

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Fuel Safety When transporting or servicing the log splitter: Make certain that the fuel valve is in the OFF position, the gasoline DANgER  tank is empty. Disconnect the spark plug wire.
  • Page 8: Preparation

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 8. Keep the operator zone and adjacent area clear for safe, 3. Never leave the machine unattended with the power source secure footing. operating. 9. If your log splitter is equipped with an internal-combustion 4.
  • Page 9: Safety And Dataplate Labels

    Fuel UNLEADED FUEL ONLY. Minimum octane This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for rating of 87. Maximum 10% ethanol. outside parties without the explicit consent of Champion Power Equipment.
  • Page 10: Safety Symbols

    SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 11 SAFETY iNSTRUCTiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 SYmBOL mEaNING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert.
  • Page 12: Operation Symbols

    This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.
  • Page 13: Controls And Features

    CONTROLS AND FEATURES 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
  • Page 14: Engine

    CONTROLS AND FEATURES 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Engine 16. muffler 21. Oil Drain Bolt 17. Choke 22. Engine Oil Fill Cap / Dipstick (on each side) 18. air Filter 23. Gasoline Tank – 0.3 gal. (1.3 L) 19.
  • Page 15: Parts Included

    CONTROLS AND FEATURES 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Parts included hardware Part Part Qty. hardware Needed Tool Needed Qty. Cotter Pin Ø2.5 × 25 Needle nose pliers Wheels Washer Ø16 Bolt M8×25 2× 14mm wrench or socket Washer Ø8...
  • Page 16: Assembly

    ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 ASSEMBLY If your log splitter is already assembled, skip the assembly instructions in this manual. If unassembled, please read and follow these instructions. If you have any questions regarding the assembly of your log splitter, call our Technical Support Team at 1-877-338-0999.
  • Page 17: Install The Engine

    ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 install the Engine install the Bracket 1. Align the 4 holes on the base of the engine with the 4 smaller 1. Slide the ram bracket (2) over the rod on the cylinder being holes on the wheel mount.
  • Page 18 ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Oil Return (Low Pressure) hose 2. Connect one end of hose to the control valve outlet (E). Connect the other end of the hose to the oil filter inlet (F).
  • Page 19: Add Engine Oil

    ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Add Engine Oil Recommended Engine Oil Type 10W-30 CAUTiON  5W-30 10W-40 DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil.
  • Page 20: Add Fuel

    ASSEMBLY 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Add Fuel 1. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less than 10% by volume. y b c WARNiNg ...
  • Page 21: Operation

    OPERATiON 500887 100624 - 9 TON FULL BEAM LOg SPLiTTER Before Each Use inspect the Log Splitter 1. Make sure the log splitter is on a flat, level surface. 2. Remove the dipstick (A) from the oil tank. 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, 3.
  • Page 22: Starting The Engine

    OPERATiON 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Starting the Engine Stopping the Engine NOTiCE NOTiCE   If the engine starts but does not run make certain that the log If the engine will not be used for a period of two (2) weeks or splitter is on a flat, level surface.
  • Page 23: Maintenance

    MAiNTENANCE 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 1. Block tires and ensure support leg is secure to prevent Use a damp cloth to clean exterior surfaces of the engine and log unintended movement of the log splitter during operation.
  • Page 24: Cleaning And Adjusting The Spark Plug(S)

    MAiNTENANCE 500887 100624 - 9 TON FULL BEAM LOg SPLiTTER Cleaning and Adjusting the Spark Plug(s) 2. Remove the foam element. 1. Remove the spark plug cable from the spark plug. 2. Use a spark plug socket tool (included), or a 13/16 in.
  • Page 25: Maintenance Schedule

    MAiNTENANCE 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. Service your log splitter more frequently when operating in adverse conditions. Contact our Technical Support Team at 1-877-338-0999 to locate the nearest CPE certified service dealer for your log splitter or engine maintenance needs.
  • Page 26: Storage

    STORAgE 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 STORAgE Engines Stored for Over 30 Days 1. Add a properly formulated fuel stabilizer to the tank. Refer to the Maintenance section for proper cleaning instructions. 2. Run the engine for a few minutes so the treated fuel cycles WARNiNg ...
  • Page 27: Specifications

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 SPECiFiCATiONS Hydraulic Oil Specifications Type ......... See Hydraulic Oil chart Log Splitter Specifications Total System Capacity ......192.7 fl. oz. (5.7 L) Ram Force ..........
  • Page 28: Parts Diagram

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Parts Diagram...
  • Page 29: Parts List

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Parts List Part Number Description Qty. Part Number Description Qty. 25 G41-2000-M8 Nut M8 G889.1-2000-M10 Lock Nut M10 26 G93-1987-8 Lock washer Ø8 PMJ7-02 Bracket 27 G95-2000-8 Washer Ø8 G5782-2000-M10-60 Bolt M10 ×...
  • Page 30: Engine Parts Diagram 12.101

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Engine Parts Diagram 12.101...
  • Page 31: Engine Parts List 12.101

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Engine Parts List 12.101 Part Number Description Qty. Part Number Description Qty. 50 12.020002.00 Gasket, Cylinder Head Cover 2.06.004 Clamp Ø10.5 × Ø1 51 12.021100.01 Cover, Cylinder Head 12.061000.02 Recoil Assembly 52 12.020007.00...
  • Page 32 SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Part Number Description Qty. 88 1.848.08 Washer Ø8 89 1.859.08 Lock Washer Ø8 90 1.6175.08 Nut M8 91 12.070100.00 Cap, Fuel Tank, 1.8 mm 92 23.070303.00 Support Filter 93 23.070301.00 Fuel Filter, Fuel Tank 94 12.071000.00.1...
  • Page 33: Engine Parts Diagram R80-V-B01Dy

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Engine Parts Diagram R80-V-B01DY...
  • Page 34: Engine Parts List R80-V-B01Dy

    SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Engine Parts List R80-V-B01DY Part Number Description Qty. Part Number Description Qty. Cylinder Head Cover 33 28110-Z0M0110-H300 Shroud 12410-Z0M0110-0001 Subassembly Recoil Starter 34 28200-Z0M0110-L400 Cylinder Head Cover Assembly 12004-Z0M0210-00A0 Gasket...
  • Page 35 SPECiFiCATiONS 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 Part Number Description Qty. Part Number Description Qty. Hexagon Flange Bolt, 89 90685-Z080110-00A1 Clamp, Ø8.5 x 0.6 x 8 64 90001-0614-0101 M6 x 14, Rubber Jacket, 90 30431-Z010110-0000 Blue White Zinc Ø9.5 x Ø11 x 90, Black...
  • Page 36: Troubleshooting

    TROUBLESHOOTiNg 100624 - 9 TON FULL BEAM LOg SPLiTTER 500887 TROUBLESHOOTiNg Problem Cause Solution No fuel. Add fuel. Engine will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.

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