Champion Power Equipment 100330-1 Operator's Manual
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Champion Power Equipment 100330-1 Operator's Manual

37 ton full beam
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OPERATOR'S MANUAL
MODEL #100330-1
37 TON FULL BEAM LOg SPLiTTER
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20200416
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion Power Equipment 100330-1

  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20200416 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER TABLE OF CONTENTS Maintenance ..........Cleaning the Log splitter ......... introduction ...........

  • Page 3: Introduction

    100330-1 - 37 TON FULL BEAM LOg SPLiTTER iNTRODUCTiON SAFETY DEFiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 4: Important Safety Instructions

    SAFETY iNSTRUCTiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER iMPORTANT SAFETY iNSTRUCTiONS WARNiNg  Operation of this equipment may create sparks that can start WARNiNg  fires around dry vegetation. Cancer and Reproductive Harm – www.P65Warnings.ca.gov A spark arrestor may be required. The operator should contact...
  • Page 5 SAFETY iNSTRUCTiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER WARNiNg CAUTiON   Before removing the pin installed into the front support leg Improper treatment or use of the log splitter can damage it, make sure hitch is installed onto vehicle. Releasing the pin shorten its life and void your warranty.

  • Page 6: Fuel Safety

    SAFETY iNSTRUCTiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Fuel Safety When transporting or servicing the log splitter: Make certain that the fuel valve is in the OFF position, the gasoline DANgER  tank is empty. GaSOLINE aND GaSOLINE VaPORS aRE hIGhLY Disconnect the spark plug wire.

  • Page 7: Preparation

    SAFETY iNSTRUCTiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER 8. Keep the operator zone and adjacent area clear for safe, 3. Never leave the machine unattended with the power source secure footing. operating. 9. If your log splitter is equipped with an internal-combustion 4.

  • Page 8: Safety And Dataplate Labels

    ESSENCE SANS PLOM SEULEMENT. Indice d’octane minimal de This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for 87. Maximum 10 % d'éthanol. outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    SAFETY iNSTRUCTiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Safety Symbols These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
  • Page 10 SAFETY iNSTRUCTiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER SYmBOL mEaNING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert.

  • Page 11: Operation Symbols

    2. Let the engine run until fuel starvation has stopped the 1. Check oil level. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 100330-1 - 37 TON FULL BEAM LOg SPLiTTER CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Engine

    CONTROLS AND FEATURES 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Engine 1. muffler 6. Engine Switch – Used to STOP the engine. 2. air Filter – Protects the engine by filtering dust and debris 7. Oil Drain Bolt – Used to drain the oil from the engine.

  • Page 14: Parts Included

    CONTROLS AND FEATURES 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Parts included hardware Part Part Qty. hardware Needed Tool Needed Qty. Castle Nut 30mm open-end wrench Wheels Axle Cap Mallet Support Leg R-Pin Bolt M12 × 85 18mm wrench or socket...

  • Page 15: Assembly

    ASSEMBLY 100330-1 - 37 TON FULL BEAM LOg SPLiTTER ASSEMBLY 3) install the Wheels 1. Remove the two plastic shipping caps from the wheel hubs. If your log splitter is already assembled, skip the assembly instructions in this manual. 2. Slide the wheel (40) onto the axle.

  • Page 16: Install The Support Leg

    ASSEMBLY 100330-1 - 37 TON FULL BEAM LOg SPLiTTER 4) install the Support Leg Fig B Fig A Insert the support leg (60) into the leg holder on the tow bar and secure with pin (57) and R-pin (56). 4. Pivot the beam to the horizontal position and secure it with the lock pin (54) and R-clip (56) through the tow bar.
  • Page 17 ASSEMBLY 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Suction hose NOTiCE  5. Using the provided d32 hose clamps, connect one end of the Oil Inlet (high Pressure) and Oil Return hoses clear oil hose to the hydraulic oil tank (C) just beneath the...

  • Page 18: Install The Log Catchers

    ASSEMBLY 100330-1 - 37 TON FULL BEAM LOg SPLiTTER 7) install the Log Catchers Add Engine Oil Large Log Catcher (Engine Side) CAUTiON  1. With the log catcher angled upward, align the four holes DO NOT attempt to crank or start the engine before it has been on the log catcher with the 4 threaded holes on the splitter properly filled with the recommended type and amount of oil.

  • Page 19: Add Fuel

    ASSEMBLY 100330-1 - 37 TON FULL BEAM LOg SPLiTTER 5. Screw on the gasoline cap and wipe away any spilled fuel. CAUTiON  CAUTiON The engine is equipped with a low oil shut-off and will stop  when the oil level in the crankcase falls below the threshold Use regular unleaded gasoline with a minimum octane rating level.

  • Page 20: Add Hydraulic Oil

    ASSEMBLY 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Add Hydraulic Oil WARNiNg  If your log splitter was delivered pre-assembled, follow these DO NOT remove the hydraulic oil fill cap when the engine instructions: is running or hot. Hot oil can escape causing severe burns.

  • Page 21: Before Each Use Inspect The Log Splitter

    ASSEMBLY 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Before Each Use inspect the Log Splitter 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, fraying or other damage. 2. DO NOT operate the log splitter if there is any indication of damage.

  • Page 22: Log Splitter Location

    OPERATiON 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Log Splitter Location WARNiNg  This log splitter must have at least seven feet of clearance from ALWAYS use the log splitter for its intended use. The log combustible material. Leave at least three feet of clearance on all...

  • Page 23: Stopping The Engine

    OPERATiON 100330-1 - 37 TON FULL BEAM LOg SPLiTTER 3. Move the fuel valve to the “ON” position. NOTiCE  If the engine starts but does not run make certain that the log splitter is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

  • Page 24: Log Splitter Operation

    OPERATiON 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Log Splitter Operation NOTiCE  1. ALWAYS wear ear and eye protection, protective clothing and The cylinder stroke is designed so the wedge stops safety gear. approximately 1.5 in. (3.8 cm) from the end plate.

  • Page 25: Maintenance

    MAiNTENANCE 100330-1 - 37 TON FULL BEAM LOg SPLiTTER MAiNTENANCE Changing the Engine Oil Change oil when the engine is warm. Refer to the oil specification Make certain that the log splitter is kept clean and stored to select the proper grade for your operating environment.

  • Page 26: Cleaning The Air Filter

    MAiNTENANCE 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Cleaning the Air Filter NOTiCE  1. Remove the plastic outer casing. Oil will drain from the filter and filter housing. 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in –...

  • Page 27: Maintenance Schedule

    STORAgE 100330-1 - 37 TON FULL BEAM LOg SPLiTTER EVERY 100 hOURS OR EVERY SEaSON — Change oil — Clean/adjust spark plug — Check/adjust valve clearance* — Clean spark arrestor — Clean fuel tank and filter* — Change hydraulic oil —...

  • Page 28: Engines Stored For Over 30 Days

    STORAgE 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Engines Stored for Over 30 Days 1. Add a properly formulated fuel stabilizer to the tank. 2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor.

  • Page 29: Specifications

    SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Hydraulic Oil System Capacity ..........6 gal. (22.7 L) Log Splitter Specifications For year round use in warmer climates (always aBOVE 32˚F/ 0˚C):...

  • Page 30: Parts Diagram

    SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Parts Diagram...

  • Page 31: Parts List

    SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Parts List Part Number Description Qty. Part Number Description Qty. PMJ22J-05-01 Cased Seal PMJ37M-01-00 Beam 42 G91-2000-4-32 Cotter Pin Ø4×32 G889.1-2000-M12 Lock Nut M12 43 PMJ37M-04-00 Oil Tank G95-2000-12 Washer Ø12...

  • Page 32: Engine Parts Diagram 44.104

    SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Engine Parts Diagram 44.104...

  • Page 33: Engine Parts List 44.104

    SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Engine Parts List 44.104 Part Number Description Qty. Part Number Description Qty. 49 2.09.004 Circlip Ø21 × Ø1 21.061300.00 Handle, Recoil, Soft 50 45.050003.00 Pin, Piston 1.5789.0608 Flange Bolt M6 × 8 51 46.050303.01...
  • Page 34 SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Part Number Description Qty. 97 46.091200.02 Cover, Air Cleaner Screw Cap, Air Cleaner 98 46.091600.01 Cover 99 46.091000.02 Air Cleaner Assembly 100 46.070013.00 Pipe, Air Cleaner 101 46.070014.00 Pipe, Reversal Valve 102 2.12.001...

  • Page 35: Engine Parts Diagram R338P

    SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Engine Parts Diagram R338P...

  • Page 36: Engine Parts List R338P

    SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Engine Parts List R338P Part Number Description Qty. Part Number Description Qty. Clinder Head Bolt, Blue 40 90204-Z100320-0000 Stud, M8 x 54, Black Zinc 12032-Z080110-0101 41 18001-Z190110-0000 Exhaust Gasket White Zinc...
  • Page 37 SPECiFiCATiONS 100330-1 - 37 TON FULL BEAM LOg SPLiTTER Part Number Description Qty. 76 90547-0207-00 Bearing 77 16400-Z100110-00A9 Governor Gear Assembly 78 11411-Z100510-0BA0 Crankcase Cover 79 15010-Z080130-L401 Oil Dipstick Subassembly Hexagon Flange Bolt, M8 x 80 90001-0840-0101 40, Blue White Zinc...

  • Page 38: Troubleshooting

    TROUBLESHOOTiNg 100330-1 - 37 TON FULL BEAM LOg SPLiTTER TROUBLESHOOTiNg Problem Cause Solution No fuel. Add fuel. Engine will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.
  • Page 39 Consequential Damage Repair/Replacement Warranty Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental CPE warrants to the original purchaser that the mechanical and or consequential claim by anyone from using this product.
  • Page 40 THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
  • Page 41 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 42 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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