MTU 8 V 2000 M40A Operating Instructions Manual page 6

6.2 Cylinder Liner
6.2.1 Cylinder liner - Endoscopic examination
6.2.2 Instructions and comments on endoscopic
and visual examination of cylinder liners
6.3 Crankcase Breather
6.3.1 Crankcase breather - Oil separator element
replacement, diaphragm check and
replacement
6.3.2 Crankcase breather - Cleaning oil separator
element
6.3.3 Crankcase breather - Oil separator
replacement, diaphragm check and
replacement
6.4 Valve Drive
6.4.1 Valve clearance - Checking and adjusting
6.4.2 Cylinder head cover - Removal and
installation
6.5 Injection Pump / HP Pump
6.5.1 Injection pump - Replacement
6.5.2 Injection pump - Removal and installation
6.6 Injection Valve / Injector
6.6.1 Injector - Replacement
6.6.2 Injector - Removal and installation
6.7 Fuel System
6.7.1 HP fuel line - Pressure pipe union
replacement
6.7.2 Fuel - Draining
6.7.3 Fuel system venting
6.8 Fuel Filter
6.8.1 Fuel filter - Replacement
6.8.2 Fuel prefilter - Differential pressure check and
adjustment of gauge
6.8.3 Fuel prefilter - Draining
6.8.4 Fuel prefilter - Flushing
6.8.5 Fuel prefilter - Filter element replacement
6.9 Charge-Air Cooling
6.9.1 Intercooler - Checking condensate drain line
for coolant discharge and obstruction
6.10 Air Filter
6.10.1 Air filter - Replacement
6.10.2 Air filter - Removal and installation
6.11 Air Intake
6.11.1 Service indicator - Signal ring position check
6.12 Starting Equipment
6.12.1 Starter - Condition check
6.13 Lube Oil System, Lube Oil Circuit
6.13.1 Engine oil level - Check
6.13.2 Engine oil - Change
6.14 Oil Filtration / Cooling
6 | Table of Contents | MS150031/03E 2011-10
106
6.14.1 Oil dipstick - Marking
6.14.2 Engine oil filter - Replacement
106
6.14.3 Centrifugal oil filter - Cleaning and filter-
sleeve replacement
108
6.15 Coolant Circuit, General, High-
110
Temperature Circuit
6.15.1 Drain and venting points
110 6.15.2 Engine coolant - Level check
6.15.3 Engine coolant - Change
112 6.15.4 Engine coolant - Draining
6.15.5 Engine coolant filling
6.15.6 HT coolant pump - Relief bore check
113 6.15.7 Engine coolant - Sample extraction and
analysis
115
6.16 Raw Water Pump with Connections
115
6.16.1 Raw water pump - Relief bore check
118
6.17 Belt Drive
119
6.17.1 Drive belt - Condition check
119
6.18 Battery-Charging Generator
120
6.18.1 Battery-charging generator drive - Drive belt
123
check and adjustment
123 6.18.2 Battery-charging generator drive - Drive belt
124 replacement
128 6.19 Engine Mounting / Support
6.19.1 Engine mounting - Checking condition of
128 resilient mounts
130
6.20 Wiring (General) for Engine/Gearbox/Unit
131
6.20.1 Engine wiring - Check
133
6.21 Accessories for (Electronic) Engine
133
Governor / Control System
6.21.1 Engine control unit and connectors - Cleaning
135
6.21.2 Engine monitoring unit and connectors -
136
Cleaning
137
6.21.3 Start interlock limit switch - Check
139
6.21.4 ECU - Checking plug connections
141
6.21.5 Engine monitoring unit, plug connections -
Check
141
6.21.6 Engine control unit - Removal and installation
142
6.22 Emergency Instrumentation (Local
142 Operating Panel)
143
6.22.1 LOP and connectors - Cleaning
6.22.2 LOP - Visual inspection
144
6.22.3 LOP - Test procedures
144
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145
7 Appendix A
146
146
7.1 Abbreviations
147
7.2 MTU contacts/service partners
148
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