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12 V 2000 M94
MTU 12 V 2000 M94 Manuals
Manuals and User Guides for MTU 12 V 2000 M94. We have
1
MTU 12 V 2000 M94 manual available for free PDF download: Operating Instructions Manual
MTU 12 V 2000 M94 Operating Instructions Manual (157 pages)
Brand:
MTU
| Category:
Engine
| Size: 1.88 MB
Table of Contents
Table of Contents
3
Operating Instructions
1
1 Safety
5
General Conditions
5
Personnel and Organizational Requirements
6
Transport
7
Safety Regulations for Startup and Operation
9
Safety Regulations for Maintenance and Repair Work
10
Auxiliary Materials, Fluids and Lubricants
13
Auxiliary Materials, Fluids and Lubricants, Fire Prevention and Environmental Protection
13
Conventions for Safety Instructions in the Text
15
2 General Information
16
Tightening Specifications for Screws, Nuts and Bolts
16
Engine Side and Cylinder Designations
27
Product Description
28
Engine - Overview
34
Sensors, Actuators and Injectors - Overview
36
3 Technical Data
41
2000 M94 Engine Data
41
2000 M94 Engine Data
44
Firing Order
47
Engine - Main Dimensions
48
4 Operation
49
Putting the Engine into Operation after Extended Out-Of-Service Periods
49
Months)
49
Engine - Putting into Operation after Scheduled Out-Of-Service-Period
50
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
51
Checks Prior to Start-Up
52
Fuel Treatment System - Putting into Operation
53
Operational Checks
55
Fuel Treatment System - Switching on
56
Starting the Engine
57
Stopping the Engine
58
Emergency Stop
59
After Stopping the Engine
60
Fuel Treatment System - Shutdown
61
Plant Cleaning
62
5 Maintenance
63
Maintenance Task Reference Table [QL1]
63
Fuel Treatment System - Troubleshooting
64
Troubleshooting
65
Solas
68
SOLAS Shielding as Per MTN 5233 - Installation
68
SOLAS Shielding - Installation
69
Installation Locations for SOLAS Shielding
70
7 Task Description
68
Engine
75
Engine - Barring Manually
75
Engine - Barring with Starting Equipment
76
Cylinder Liner
77
Cylinder Liner - Endoscopic Examination
77
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
79
Crankcase Breather
81
Crankcase Breather - Cleaning Oil Pre-Separator Element
81
Crankcase Breather - Oil Separator Element Replacement, Diaphragm Check and Replacement
82
Valve Drive
84
Valve Clearance - Check and Adjustment
84
Checking Valve Clearance at Two Crankshaft Positions
85
Bank a
86
Bank a E a
86
Bank a E a E - - a
86
Bank B E
86
E - - a
86
Cylinder-Head Cover - Removal and Installation
87
Injection Valve / Injector
88
Injector - Replacement
88
Injector - Removal and Installation
89
Installing Injector
90
Fuel System
91
Fuel System - Venting
91
Fuel Filter
92
Fuel Prefilter – Draining
95
Fuel Prefilter ‒ Flushing
96
Fuel Prefilter – Filter Element Replacement
98
E a E
86
E" = Inlet Valve Clearance Adjustment Permitted, "A" = Exhaust Valve Clearance Adjustment Permitted
86
Firing TDC in Cylinder A1
86
Overlap TDC in Cylinder A1
86
Charge-Air Cooling
100
Air Filter
101
Air Filter – Replacement
101
Air Filter – Removal and Installation
102
Air Intake
103
Starting Equipment
104
Starter – Condition Check
104
Lube Oil System, Lube Oil Circuit
105
Engine Oil – Level Check
105
Engine Oil – Change
106
Oil Filtration / Cooling
107
Engine Oil Filter – Replacement
107
Coolant Circuit, General, High Temperature Circuit
112
Engine Coolant – Level Check
117
Engine Coolant – Change
118
Engine Coolant – Draining
119
Engine Coolant – Filling
120
Ht Coolant Pump — Relief Bore Check
121
Coolant Filter – Replacement
123
Raw Water Pump with Connections
124
Raw Water Pump – Relief Bore Check
124
Belt Drive
125
Drive Belt – Condition Check
125
Fuel Supply System
127
Water Drain Valve – Check
127
Differential Pressure Gauge – Check
128
Pump Capacity – Check
130
Coalescer Filter Element – Replacement
131
Wiring (General) for Engine/Gearbox/Unit
133
Engine Wiring – Check
133
Engine Governor and Connectors – Cleaning
134
Governor / Control System
134
Emu – Checking Plug-In Connections
136
Engine Governor – Carry out Self-Test
137
Emu and Connectors – Cleaning
138
Appendix A 8.1 Abbreviations
141
8 Appendix A
144
MTU Contact Persons/Service Partners
144
9 Appendix B
145
Special Tools
145
Consumables
152
Spare Parts
154
Index
156
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