Braking Malfunctions - Zap Zaptruck-XL 2009 Owner's And Operator's Manual

-XL
TM
Solutions for Malfunctions

3. Braking Malfunctions

TROUBLE DESIGNATION DESCRIPTION
Friction lining is damaged
Braking system is leaking oil
Malfunctions of brake master cylinder
Brake height of brake pedal
is too low (soft brake)
Air is intermingled in brake hydraulic system
Malfunctions of brake wheel cylinder
Malfunctions of self adjustment mechanism of rear wheel brake
Parking brake is not adjusted
Length of push rod component of the booster is not adjusted
Brake is sluggish
Return spring for rear brake fails
Brake hydraulic pipe is blocked or obstructed
Brake wheel cylinder or brake piston caliper jams
Malfunctions of brake master cylinder
Tire pressure is improper
Friction lining is with oil stains or grease
Brake force is insufficient
Brake shoe plate distorts, or friction lining becomes glossy due to abrasion
Brake drum or brake disc is out of round
Malfunctions of brake wheel cylinder
44
Owner and Operator's Manual
REMEDY
Replace brake shoe or brake pad
Find leaky parts and repair
Repair or replace brake master cylinder
Remove air from the brake hydraulic system
Repair brake wheel cylinder
Repair or replace self adjustment mechanism
Adjust parking brake
Adjust the length of push rod
component of the booster
Replace return spring
Repair as required
Repair as required
Repair or replace brake master cylinder
Charge the tire as appropriate
Replace brake shoe
Replace brake shoe
Replace brake drum or brake disc
Repair or replace brake wheel cylinder