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Kärcher AP 100/50 M Operating Instructions Manual

Multi-functional cleaning
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Multi-Functional Cleaning
MODEL:
AP 100/50 M
1.007-080.0
Operating Instructions (ENG)
86343680-D
8/31/11
IPX5

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Summary of Contents for Kärcher AP 100/50 M

  • Page 1 Multi-Functional Cleaning MODEL: AP 100/50 M 1.007-080.0 Operating Instructions (ENG) IPX5 86343680-D 8/31/11...
  • Page 2 Warranty Registration Thank you for choosing our product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: http://warranty.karcherna.com/warrantyregistration.aspx 86343680 AP 100/50 M...

  • Page 3: Table Of Contents

    Chemical Lock ..........6-11 Chemicals .............3-8 Serial Numbers ........... 6-13 Warranty MAINTENANCE Maintenance..........4-1 Float Shut-Off..........4-2 Strainer............4-2 Circuit Breakers........4-2 Vacuum Motor Replacement....4-3 Solution Pump Replacement....4-4 Regulating Unloader…………………….. 4-4 Periodic/Daily Maintenance ......4-5 Service Schedule..........4-5 Machine Troubleshooting......4-6 Notes.............4-7 86343680 AP 100/50 M...

  • Page 4: How To Use This Manual

    NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 86343680 AP 100/50 M...

  • Page 5: Important Safety Instructions

    This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. If foam or liquid comes out of machine, switch off immediately. READ and SAVE THESE INSTRUCTIONS 86343680 AP 100/50 M...

  • Page 6: Hazard Intensity Level

    Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use approved replacement parts. 86343680 AP 100/50 M...

  • Page 7: Grounding Instructions

    Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. GROUNDING INSTRUCTIONS 86343680 AP 100/50 M...

  • Page 8: Safety Label Location

    Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them. WARNING LABEL 86242230 PRV NO. 500009 86343680 AP 100/50 M...

  • Page 9: Technical Specifications

    The instantaneous sound pressure is below 63 Pa. The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s . The measurement and related calculations were made in accordance with ISO 5349-1. 86343680 AP 100/50 M...

  • Page 10: How The Machine Works

    The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The float shut-off protects the vacuum fan from over filling. The recovery tank stores the dirty solution. 86343680 AP 100/50 M...

  • Page 11: Components

    2. Solution Tank 8. Recovery Tank Drain Hose 3. Solution Tank Lid 9. Chemical Siphon Caps 4. Solution Tank Drain Hose 10. Electrical Cord 5. Solution Tank Fill Hose 11. High Pressure Hose Storage 6. Recovery Tank 86343680 AP 100/50 M...

  • Page 12: Controls

    CONTROLS 1. Caster Lock 5. Solution Accessory Tool Hook-Up 2. Chemical Selector and Metering Valve 6. Vacuum Accessory Tool Hook-Up 3. Pump Circuit Breaker 7. Vacuum Circuit Breaker 4. Pump Switch/Pump Chemical Switch 8. Vacuum Switch 86343680 AP 100/50 M...
  • Page 13 A or B and turns chemical off. 6. CASTER LOCK Locks the wheels in place to keep the machine from moving. 7. VACUUM CIRCUIT BREAKER 10 Amp. Protects the vacuum motor. 8. PUMP CIRCUIT BREAKER 8 Amp. Protects the pump motor. 86343680 AP 100/50 M...
  • Page 14 Start at furthest point in the room and work towards the door. 2. To fill Use fill hose or pour directly into solution tank. Use COLD WATER. Add 1 ½ oz of CompassRinse to each full solution tank. 86343680 AP 100/50 M...
  • Page 15 5. Always Spray chemical using low pressure. 7. Turn Chemical off. Pressure clean by rinsing surfaces at high pressure. 6. Use brush or grout tool for heavy soiled areas. 8. Use Squeegee or Gulper tool to remove standing water. 86343680 AP 100/50 M...
  • Page 16 Note: Lowering the pressure in this way will reduce both of the high pressure and low pressure setting simultaneously. 10. Drain machine at proper disposal areas. Use pressure gun to rinse and clean recovery tank. 86343680 AP 100/50 M...

  • Page 17: Chemicals

    Carefully read ingredients on manfacturer’s label before using any product in this machine. Do not let pump run dry. Do not let pump run unattended. 86343680 AP 100/50 M...
  • Page 18 NOTES: 3-10 86343680 AP 100/50 M...

  • Page 19: Maintenance

    MAINTENANCE 1. Float Shut-Off 5. Pump 2. Strainer 6. Adjustable Unloader Valve 3. Circuit Breakers 7. Injector Assembly & Coil 4. Vacuum Motor 86343680 AP 100/50 M...

  • Page 20: Float Shut-Off

    To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and reassemble. Make sure the o-ring gasket is in place when reassembled. 86343680 AP 100/50 M...

  • Page 21: Vacuum Motor Replacement

    Spring inside brush housing will damage motor if brushes are allowed to wear away completely. 8 [9.5mm] Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. 86343680 AP 100/50 M...

  • Page 22: Solution Pump Replacement

    5. Remove the unloader. 5. Reverse process to install. 6. Reverse process to install. PUMP REPLACEMENT KITS CAM & BEARING 86311080 VALVE & O-RING KIT (BOTH SIDES) 86201030 PRV NO. 250-73B PLUNGER & SEALS KIT 86201080 PRV NO. 250-25A 86343680 AP 100/50 M...

  • Page 23: Service Schedule

    Check vacuum intake screen for damage; replace if necessary Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen Check cables for fraying Check overall performance of machine Check vac motor carbon brushes 86343680 AP 100/50 M...

  • Page 24: Troubleshooting

    Connect unit to 3 prong grounded outlet Pump will not run Loose wiring See dealer Solution hose fitting hard Clean with steel wool. Soak in acetic acid (white Corrosion on fittings. to connect vinegar). Lubricate lightly with silicone base lubricant. 86343680 AP 100/50 M...

  • Page 25: Notes

    NOTES: 86343680 AP 100/50 M...

  • Page 26: Control Panel

    CONTROL PANEL 86343680 AP 100/50 M...
  • Page 27 SCR, #10 X 3/4 PPHST HI-LO BLK 86297370 PANEL, SWITCH CONTROL 86002450 22015 COUPLER, 1/4 QD 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86007200 72162 SWITCH, DPDT3-POSITION ROCKER 86238030 36235 GASKET, SWITCH CARLING 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86343680 AP 100/50 M...

  • Page 28: Decal

    DECAL 86343680 AP 100/50 M...
  • Page 29 SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86299520 LABEL, CONTROL PANEL LABEL, WARNING EXPLOSION 86242230 500009 HAZ’D LABEL, KARCHER 86332740 PROFESSIONAL 86014480 LABEL, KARCHER, FRONT 86305190 INSTRUCTION CARD 86002870 27417 CORD, 1/8” X 12” 86343680 AP 100/50 M...

  • Page 30: Solution Tank

    SOLUTION TANK 86343680 AP 100/50 M...
  • Page 31 HOSEBARB, 1/2MPT X 1/2 POLY DL 86339990 SCR, 8-32 X 1.0, FHMS, PHLPS, SS, BLK 86277560 70866 SCR,#6X1/2 SHT MTL SS 86232790 27912 CHAIN, ASM, #10SS BD X 8" 86272020 57313 NUT, 8-32 HEX THIN NYLOCK SS 86343680 AP 100/50 M...

  • Page 32: Solution-Injector Assembly

    SOLUTION-INJECTOR ASSEMBLY 86343680 AP 100/50 M...
  • Page 33 QD, NIPPLE, FOSTER 25MPB 86005700 57104 NUT, 10-32 W/STAR WASHER PLTD 86233090 20016 CLAMP, 1/4 ID HOSE 86295830 HOSE, 1/4ID NYLOBRAID X 41” 86264940 27051 CABLE TIE, 11.38” UL/CSA HOSE, PULSE, 1/4 MPLT X 1/4 86302790 MPLT X 30” 86343680 AP 100/50 M...

  • Page 34: Solution-Pump

    SOLUTION-PUMP 86343680 AP 100/50 M...
  • Page 35 UNLOADER, 800PSI, PUMPTEC 86264940 27051 CABLE TIE, 11.38” UL/CSA 86197380 31018 ELBOW, 3/8FPT X 1/4FPT 86005590 56014 NIPPLE, 1/4 CLOSE 86197370 31017 ELBOW, 1/4FPT X 1/4FPT 86302400 QD, NIPPLE, FOSTER 25MPB 86302410 QD, COUPLER, FOSTER 25FS 86343680 AP 100/50 M 5-10...
  • Page 36 SOLUTION-PUMP 86343680 AP 100/50 M 5-11...
  • Page 37 HOSEBARB, 1/2MPT X 1/2 POLY DL 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86302430 PUMP ASM, 700 PSI 115V COMPLETE 86343680 AP 100/50 M 5-12...

  • Page 38: Recovery Tank

    RECOVERY TANK 86343680 AP 100/50 M 5-13...
  • Page 39 HOSE, CLEAR, 3/4ID X 34” 86277560 70866 SCR, #6 X 1/2 SHT MTL SS 86339990 SCR, 8-32 X 1.0, FHMS, PHLPS, SS, BLK 86232790 27912 CHAIN, ASM, #10SS BD X 8" 86272020 57313 NUT, 8-32 HEX THIN NYLOCK SS 86343680 AP 100/50 M 5-14...

  • Page 40: Vacuum

    VACUUM 86343680 AP 100/50 M 5-15...
  • Page 41 SCR, 1/4-20 X 3 1/4 HHCS PLT 86010670 87029 WASHER, 5/16 FLAT SS 86277040 70781 SCR, 5/16-18 X 1/2 HHCS SS NP 86303840 VAC MTR, 120V 5.7 2 ST TD 86135320 140687 BRUSH SET, 120V VAC 86343680 AP 100/50 M 5-16...

  • Page 42: Wheels & Frame

    WHEELS & FRAME 86343680 AP 100/50 M 5-17...
  • Page 43 SCR, 5/16-18 X 3/4 HHCS SS 86334680 CASTER, 6" DIA. 4.5 SWVL, YLW 86277040 70781 SCR, 5/16-18X1/2 HHCS SS NP 86296130 FRAME, PUMP/WHEEL MNT 86323860 BUSHING FLANGED .501D X .630D 86300070 HUBCAP 9.75” WHEEL, BLACK 86343680 AP 100/50 M 5-18...

  • Page 44: Tools- Standard

    TOOLS- STANDARD 86343680 AP 100/50 M 5-19...
  • Page 45 CORD SET, 14/3 X 50 FT GFCI YLW NOT SHOWN 86301880 SPRAY GUN COMPLETE 86002400 20064 CLAMP, 2.9” WORM GEAR X .312W 86241930 47419 KIT, SQUEEGEE TOOL BLADES 86290410 NOZZLE REPLACEMENT JET 86257690 02481 TOOL, DOOR WEDGE 86343680 AP 100/50 M 5-20...

  • Page 46: Wiring - Schematic

    WIRING – SCHEMATIC GRN/YEL POWER POWER CORD POWER CORD CONNECTION PUMP MOTOR VACUUM MOTOR SOLENOID GRN/YEL GRN/YEL 5 WIRE HARNESS GRN/YEL VACUUM PUMP VACUUM PUMP CIRCUIT CIRCUIT SWITCH SWITCH BREAKER BREAKER 86343680 AP 100/50 M 5-21...

  • Page 47: Wiring Diagram

    WIRE, 6” BLK/14 76050 X 76029 88305070 WIRE, 2”, BLK/14 76050 X 76029 86268570 88401 WIRE, 3”, BLK/14 76029X 76029 86268180 88184 WIRE, 8”, GRN/18 76008 X 76008 86234200 23215 CORD SET, 14/3X50’ GFCI YLW 86343680 AP 100/50 M 5-22...

  • Page 48: Suggested Spare Parts

    BOOT, 3/8 CIRCUIT BREAKER 86215670 140839 BREAKER, 8A VDE CIRCUIT 86001940 14635 BREAKER, 10A CIRCUIT 86241930 47419 KIT, SQUEEGEE TOOL BLADES 86302720 MOTOR, 700PSI, PUMPTEC 86302820 PUMP, PUMPTEC, 115/230 VOLT 86301880 SPRAY GUN 86301920 NOZZLE, ADJUSTABLE, 027 JET 5-23 86343680 AP 100/50 M...

  • Page 49: Options

    OPTIONS 86343680 AP 100/50 M...
  • Page 50 VAC HOSE RACK - OPTION 86343680 AP 100/50 M...
  • Page 51 70088 SCR, 10-32 X 1/2 PPHMS SS NP 86275210 70384 SCR, 1/4-20 X ½ PHTR BLK DL 86270250 03-000133 CLAMP, 1/4X1/4 BLT VIN DP 86005680 57047 NUT, ¼-20 HEX NYLOCK 86068180 140710 BRACKET, TOP HOSE RACK 86343680 AP 100/50 M...
  • Page 52 TOOLS- GROUT CLEANER-OPTION 86343680 AP 100/50 M...

  • Page 53: Grout Cleaner

    SCR, 10-32 X 1/2 PPHMS SS NP 86088740 02476 TOOL, GROUT CLEANER 86308040 BRUSH, FLOOR TOOL 86270990 57090 NUT, 10-32 HEX NYLOCK SS 86308780 BRKT, BRUSH MOUNT 86006870 70406 SCREW #10B X 1/2 PHSM BLK 86000480 47431 KIT, GROUT CLEANER 86343680 AP 100/50 M...
  • Page 54 TOOLS- HIGH PRESSURE WAND-OPTION 86343680 AP 100/50 M...

  • Page 55: High Pressure Wand

    HOSE, 1/8 MPT X 1/8 MPT X 38L 86200810 270-11 NIPPLE, 1/8 FPT QD FEM BRASS 86257680 02480 TOOL, ALUMINUM WAND 86270990 57090 NUT, 10-32 HEX NYLOCK SS 86041300 47432 KIT, HIGH PRESSURE WAND COMPLETE 86135760 38109 HANDLE GRIP ASSEMBLY 1.5”T 86343680 AP 100/50 M...

  • Page 56: Carpet Tool

    TOOLS- CARPET TOOL- OPTION 86343680 AP 100/50 M...
  • Page 57 HOSE, 1/8 MPT X 1/8 MPT 86296220 ELBOW, 1/8 FPT WASHER, .45ID X .87X .20THK 86305440 WASHER, .40ID X .87OD X 86305450 .060THK SST 86241710 44080 JET, 1/4 H-VV 11003 86284550 02484 TOOL, CARPET CLEANER COMPLETE 86343680 AP 100/50 M...

  • Page 58: Storage Bag

    STORAGE BAG-OPTION 86343680 AP 100/50 M...
  • Page 59 STORAGE BAG-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86283390 47423 KIT, STORAGE BAG 86343680 AP 100/50 M 6-10...

  • Page 60: Chemical Lock

    CHEMICAL LOCK-OPTION 86343680 AP 100/50 M 6-11...
  • Page 61 CHEMICAL LOCK-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86070520 140660 BRKT, CHEMICAL LOCK 86343680 AP 100/50 M 6-12...

  • Page 62: Serial Numbers

    SERIAL NUMBERS REF. MODEL: SERIAL #: 86343680 AP 100/50 M 6-13...

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