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Summary of Contents for Metal Man Mig 135
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Page 3: General Safety Information
Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER Heat Settings (4) To adjust output voltage/heat settings. Refer to the “set up” chart inside the wire feed compartment Welding Cable and MIG gun The welding wire is driven through the welding cable and MIG gun to the work piece. - Page 4 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER -Connect ground lead as close to the components connected to the wire area being welded as possible to are electrically hot. Poor ground ensure a good ground.
- Page 5 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER supply or remove the coating from the Fire Hazards material in the weld area. -The fumes emitted from some Do not weld on containers metals when heated are extremely or pipes that contain or toxic.
- Page 6 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER Hot Materials Shielding Gas Cylinders Can Explode Welded materials are hot High pressure cylinders and can cause severe can explode if damaged, burns if handled so treat them carefully.
- Page 9 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER on the outside edge of the wire spool using should face out. This identifies and bend it over to hold the wire in the inside groove the wire will line up place.
- Page 10 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER 4.2 Install the wire system for smooth flow of the wire. See following figure. Electric shock can kill! Always turn the POWER switch OFF and unplug the power cord from the AC power source before installing wire.
- Page 11 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER applied, the spool of wire will want to 4.2.14. NOW YOU CAN LET GO OF unspool itself when the trigger is THE WIRE. released. Readjust the spool tension 4.2.15.
- Page 12 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER 5. Setting the wire tension connected to the positive (“+”) terminal. For MIG (solid wire) using shielding Arc flash can injure eyes! To gas the RED gun lead is connected to reduce the risk of arc flash, make positive (“+”) and the ground cable is...
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Page 13: Operation
Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER Gas hose receptacle at the power source. This welder must be grounded Gas cylinder while in use to protect the operator from electrical shock. If you are... - Page 14 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER Note: The wire will feed faster without an arc. When an arc is being drawn, the wire speed will slow down. 2. Hold the MIG gun The best way to hold the MIG gun is the way that feels most comfortable to you.
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Page 15: Welding Techniques
Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER 5.2. Select a heat setting. strike an arc or begin welding until 5.3. Hold the torch in one hand, you are adequately protected. allowing the nozzle to rest on the... - Page 16 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER the penetration and the lower and possible as good results are easier to narrower the finished weld bead. achieve. Likewise, the slower the travel speed, the deeper the penetration and the higher and wider the finished weld bead.
- Page 17 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER HOLDING THE TORCH) should be maintained at 60 degrees. Maintaining this angle will reduce the chances of molten metal falling into the nozzle. Angle B should be held at zero degrees so that the wire is aiming directly into the weld joint.
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Page 18: Maintenance
Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER time, right along each side of the lap joint seam. Select the wire diameter, heat setting, and tune in the wire speed as if you were welding the same thickness material with a continuous bead. -
Page 19: Troubleshooting Chart
Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER Store in a clean dry location free from to repack the product as it was corrosive gas, dust and high humidity. received for protection. (Cleaning is Temperatures should range from 10... - Page 20 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER Main Circuit chart...
- Page 24 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER Other Safety and Standards Information This manual is designed to inform the operator of safety and general use of this model only. For further information about welding safety refer to the following standards and comply with them where applicable.
- Page 25 Metal man Industrial Welder MIG 135 Operating Instructions and Parts Manual MIG WELDER • American Welding Society Standard A6.0 —WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES Obtainable from: American Welding Society, 550 NW Le Jeune Road Miami, FL 33126 Tel.
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