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Inverter 80

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Summary of Contents for Metal Man Inverter 80

  • Page 1 Inverter 80...
  • Page 2 Please retain instructions for future reference. Welding Description The Inverter 80 is a portable DC inverter arc welder . This unit uses 120V (110- 120V), 60HZ AC power. A 20 amp time delay fuse or circuit breaker is recommended.
  • Page 3 Northern Industrial Welding Inverter 80 Operating Instructions and Parts Manual Specifications and Dimension MODEL Power supply (v) 1ph-120V-60HZ No-load voltage (v) Output Range (A) 20-75A 90A Peak Duty cycle (%) 20% @75A Suggested electrode E6013,E7014,E7018, Stainless steel Electrode Diameter (Inch) 1/16”, 5/64”, 3/32”...
  • Page 4 METAL MAN Inverter 80 Operating Instructions and Parts Manual The ground cable and clamp is attached to the work piece to complete the flow of current needed to weld. Welding Cable and Electrode Holder One end of cable is connected to output connectors of the machine. The electrode is clamped in the electrode holder for welding.
  • Page 5: General Safety Information

    METAL MAN Inverer 80 Operating Instructions and Parts Manual General Safety Information 1.1 Your Welding Environment -Make sure the area is clean, dry and -Keep the environment you will be ventilated. Do not operate the welder welding in free from flammable in humid, wet or poorly ventilated materials.
  • Page 6 METAL MAN Inverter 80 Operating Instructions and Parts Manual people, especially children, away standard) and safety glasses while from you while welding. welding. -Keep harmful arc rays shielded from -Wear proper gloves and protective the view of others. clothing to prevent your skin from...
  • Page 7 METAL MAN Inverter 80 Operating Instructions and Parts Manual Fumes and Gases a shade 10 lens; for above 160 Amps, use a shade 12. Refer to the ANSI standard Z87.1 for more information. -Fumes emitted from the -Cover all bare skin areas exposed to...
  • Page 8 METAL MAN Inverter 80 Operating Instructions and Parts Manual prevent any unknown, unintended -Wrap welding cable and ground paths of electrical current from cable together whenever possible. causing electrical shock and fire -Keep welding cable and ground hazards. cables on the same side of your body.
  • Page 9 METAL MAN Inverter 80 Operating Instructions and Parts Manual required. DO NOT OPERATE THIS brittle and porous weld. If the base UNIT if the ACTUAL power source metal pieces to be joined are thick or voltage is less than 105 volts ac or heavy, it may be necessary to bevel greater than 132 volts ac.
  • Page 10 METAL MAN Inverter 80 Operating Instructions and Parts Manual 5. Electrode When proper rod is used: The welding electrode is a rod coated The bead will lay smoothly over with a layer of flux. When welding, the work without ragged edges...
  • Page 11 Northern Industrial Welding Inverter 80 Operating Instructions and Parts Manual lighter and thinner metals require less voltage (amperage). 2. Welding techniques The best way to teach yourself how to weld is with short periods of practice at regular intervals. All practice welds should be done on scrap metal that can be discarded.
  • Page 12 METAL MAN Inverter 80 Operating Instructions and Parts Manual 30 degrees DOWN from being perpendicular to the work piece. The weave bead Used when you want to deposit metal over a wider 2.5 Judge a good weld bead space than would be possible with a When the trick of establishing and stringer bead.
  • Page 13 METAL MAN Inverter 80 Operating Instructions and Parts Manual formation appears as an accumulation of dirty metal scale on Maintenance the finished weld. Slag should be The welder needs regular removed by striking the weld with a maintenance as following: chipping hammer.
  • Page 14 METAL MAN Inverter 80 Operating Instructions and Parts Manual Trouble shooting Chart Breakdown Analysis Solutions Poor ventilation leads to Improve ventilation over-heat protection Will automatically recover Internal temperature is Yellow when the temperature too high Indicator is lowers. Using over the rated...
  • Page 15 METAL MAN Inverter 80 Operating Instructions and Parts Manual Electrode Holder’s Replace with a higher Electrode capacity is too small; Amperage Holder Holder and Replace it with another Cable Cable is of small size one in conformity with the getting requirement hot;“+”...
  • Page 16 METAL MAN Inverter 80 Operating Instructions and Parts Manual Warranty LIMITED ONE-YEAR WARRANTY Should this product fail to perform satisfactorily due to a defect or poor workmanship within ONE YEAR from the date of purchase, return it to the place of purchase and it will be replaced, free of charge. Incidental or consequential damages are excluded from this warranty.
  • Page 17 METAL MAN Inverter 80 Operating Instructions and Parts Manual Dins connector 2.07.57.147 (copper) ROHS Thermal protection 1.2.07.02.3010 Indicating light Power Indicating light 1.2.07.02.3011 Output fixed board 1.1.03.04.0137 Bottom panel 1.1.01.04.0340 Temperature relay 1.2.07.02.3008 Driver module 1.1.05.03.0025 ROHS Intermediate- frequency transformer 2.07.25.819...
  • Page 18 METAL MAN Inverter 80 Operating Instructions and Parts Manual • ANSI Standard Z87.1 — SAFE PRACTICE FOR OCCUPATION AND EDUCATIONAL EYE AND FACE PROTECTION Obtainable from: American National Standards Institute (ANSI) 11 West 42nd St. New York, NY 10036 Tel. (212) 642-4900 Fax (212) 398-0023 www.ansi.org...