Keep these pages open while studying the oper- Fastening accessories ating instructions. Clamping spindle In these operating instructions, the designation “the ma- chine” always refers to the DD 120 diamond core drilling Clamping spindle nut system. Anchor Operating controls, parts and indicators (drive unit...
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1.2 Explanation of the pictograms and other On the combination base plate information Prohibition signs VACUUM Transport by crane is not permissible. Warning signs VACUUM Upper: An additional means of securing the drill stand must be employed when the machine is used for hori- General Warning: Warning: hot...
2.1 Use of the product as directed The DD 120 is an electrically-powered, rig-type diamond core drilling machine for drilling through-holes and blind holes in (reinforced) mineral materials using diamond core bits and the wet drilling technique (hand-held use is not permissible).
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Drilling into materials hazardous to the health (e.g. asbestos) is not permissible. DANGER Use only the genuine Hilti accessories or ancillary equipment listed in the operating instructions. Use of accessories or ancillary equipment not listed in the operating instructions may present a risk of personal injury.
2.6 The items supplied as standard include: Machine including hand wheel Operating instructions Hilti toolbox or cardboard box 2.7 Using extension cords Use only extension cords of a type approved for the application and with conductors of adequate gauge. Recommended minimum conductor gauge (cross section) and max. cable lengths 1.5 mm²...
Designation Item number, description Drill stand (anchor base plate, 720 mm rail with tilt 335883 mechanism) Drill stand (combination base plate, 830 mm rail with 335896 tilt mechanism) Vacuum base plate 232991 4 Technical data Right of technical changes reserved. NOTE The machine is available in various voltage ratings.
It is recommended that rubber gloves and non- hazardous situation. skid shoes are worn when working outdoors. c) Use only the genuine Hilti accessories or ancillary Keep children away. Keep other persons away equipment listed in the operating instructions. Use from the working area.
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Keep the grips dry, clean and free from oil and of dust collection, use a suitable vacuum cleaner grease. of the type recommended by Hilti for wood dust Do not overload the machine. It will work more and/or mineral dust together with this tool. Ensure efficiently and more safely within its intended per- that the workplace is well ventilated.
Damaged or faulty switches must be replaced at a Hilti service center. Do not use the machine if it cannot be switched on and off correctly. Have the machine repaired only by a trained elec- Wear protective gloves when changing core bits.
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NOTE NOTE When using the vacuum base plate: Screw the anchor Hilti M12 metal expansion anchors are usually suitable for base plate onto the vacuum base plate. fastening diamond core drilling equipment to uncracked concrete. Under certain conditions it may be necessary Turn (retract) the 4 leveling screws until they project to use an alternative fastening method.
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DANGER water containing no dirt particles. To avoid injury, use only genuine Hilti core bits and DD 120 accessories. If using a machine with a BI+ NOTE chuck, only genuine Hilti core bits may be used with A flow meter (accessory) may be fitted between the machine’s water supply connector and the water supply...
6.1.8 Selecting the speed 7 CAUTION Disconnect the supply cord plug from the power out- CAUTION let. Do not change gear while the machine is running. Wait for the spindle to come to a halt. NOTE If using a C-Rod, A-Rod, M27 or BR chuck, lock the drive Set the selector switch according to the core bit dia- shaft with an M27 open-end wrench and use a suitable meter used.
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The drilling performance indicator lights orange. ible.Have the machine repaired by trained personnel Release the carriage brake. using genuine Hilti spare parts. Turn the handwheel until the diamond core bit is in Press the “I” or “Reset” button on the ground fault contact with the base material.
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Apply only light pressure until the diamond core bit 7.5 Drilling with use of the water collection system has centered itself and then increase the pressure. and wet-type industrial vacuum cleaner Regulate the contact pressure while observing the (accessories) 8 drilling performance indicator.
7.6 Switching off 9 7.7.2 Using the spider wheel to release the core bit WARNING Disconnect the supply cord plug from the power Exercise caution when drilling overhead : The diamond outlet. core bit fills with water during overhead drilling. As a Use the spider wheel to rotate the core bit and first step, carefully allow the water to drain away release it from the base material.
Fit the new carbon brushes just as the old ones were damaged or when the controls do not function faultlessly. fitted (spare part number: 39577 carbon brushes If necessary, the power tool should be repaired by Hilti AO ML 100‑120 V: 209487/209488; 39576 carbon Service.
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Hilti Service. changed, service indicator lights. The service indicator blinks. Motor speed error. Have the machine repaired by Hilti Service. The machine doesn’t start, The machine has overheated. Wait 90 seconds until the light goes drilling performance indicator out.
10 Disposal Most of the materials from which Hilti machines or appliances are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back old machines and appliances for recycling.
We declare, on our sole responsibility, that this product Deutschland complies with the following directives and standards: 2006/42/EC, 2004/108/EC, 2011/65/EU, EN 61029‑1, EN 61029‑2‑6, EN ISO 12100. Hilti Corporation, Feldkircherstrasse 100, FL‑9494 Schaan Paolo Luccini Johannes Wilfried Huber Head of BA Quality and Process Man-...
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