INTRODUCTION/PERIODIC MAINTENANCE AND
EB300000
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjust-
ments. If followed, these preventive maintenance procedures will ensure more reliable vehi-
cle operation, a longer service life and reduce the need for costly overhaul work. This
information applies to vehicles already in service as well as to new vehicles that are being
prepared for sale. All service technicians should be familiar with this entire chapter.
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
No.
ITEM
3
*
1
Fuel line
*
2
Fuel filter
3
Spark plugs
*
4
Valves
5
Air filter element
6
Clutch
*
7
Front brake
*
8
Rear brake
*
9
Wheels
*
10
Tires
*
11
Wheel bearings
*
12
Swingarm
13
Drive chain
*
14
Steering bearings
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LUBRICATION INTERVALS
PERIODIC CHECKS AND ADJUSTMENTS
CHECKS AND MAINTENANCE JOBS
• Check fuel hoses for cracks or damage.
• Replace if necessary.
• Check condition.
• Replace if necessary.
• Check condition.
• Clean, regap or replace if necessary.
• Check valve clearance.
• Adjust if necessary.
• Clean or replace if necessary.
• Check operation and fluid leakage. (See NOTE on
page 3-2.)
• Correct if necessary.
• Check operation, fluid level and vehicle for fluid leak-
age. (See NOTE on page 3-2.)
• Correct accordingly.
• Replace brake pads if necessary.
• Check operation, fluid level and vehicle for fluid leak-
age. (See NOTE on page 3-2.)
• Correct accordingly.
• Replace brake pads if necessary.
• Check balance, runout and for damage.
• Rebalance or replace if necessary.
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or damage.
• Replace if necessary.
• Check swingarm pivoting point for play.
• Correct if necessary.
• Lubricate with lithium soap base grease every 24,000
km or 24 months (whichever comes first).
• Check chain slack.
• Adjust if necessary. Make sure that the rear wheel is
properly aligned.
• Clean and lubricate.
• Check bearing play and steering for roughness.
• Correct accordingly.
• Lubricate with lithium soap base grease every 24,000
km or 24 months (whichever comes first).
INITIAL
1,000 km
√
Every 42,000 km or 42 months (whichever
√
√
√
Every 1,000 km and after washing the
3 - 1
CHK
ADJ
EVERY
6,000 km or
12,000 km or
6 months
12 months
(whichever
(whichever
comes first)
comes first)
√
√
Every 50,000 km
√
√
comes first)
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
motorcycle or riding in rain.
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