kozy heat TRF-41 LOG Installation And Operation Manual
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kozy heat TRF-41 LOG Installation And Operation Manual

kozy heat TRF-41 LOG Installation And Operation Manual

Direct vent gas fireplace
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HUSSONG MANUFACTURING CO., INC.
TRF-41 LOG
Model #TRF-41-L
Direct Vent Gas Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • TRF-41-L
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
in
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.
Report No: 0216GF005S • Rev. 01, January 2015
Installation and
Operation Manual
Portland
Oregon USA
US

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  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. TRF-41 LOG Model #TRF-41-L Direct Vent Gas Fireplace WARNING: Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............5 7.5 Vertical Terminations ..............23 7.6 Combination Venting..............23 1.0 INTRODUCTION ..............7 7.7 #700-1 Series Direct Vent Termination Kit(s) ......24 1.1 Appliance Certification ..............7 7.8 Vent Heat Shield Assembly Installation ........25 1.2 Requirements for the Commonwealth of Massachusetts ..7 8.0 FIREPLACE SETUP ..............

  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch Laboratory: OMNI-Test Laboratories in Portland, Oregon (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

  • Page 8: Specifications

    2.0 SPECIFICATIONS 2.1 Appliance Components Part Number Description TRF-150 Control Board Assembly 700-203 Manual Gas Shut-off Valve TRF-35 Burner Plate TRF-035 Burner Tube TRF-500B Log Package TRF-057T Glass Frame Assembly IPI-028 Fan Kit (2) - 75 CFM 700-508 Remote Control 900-085 4 in (102 mm) Restrictor Plate 2.1.1 Additional Components Required...

  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions Table 2.1, Physical Dimensions Back to Vent Description Height Width Back Width Depth Opening Width Opening Height Stand-off Height Center Inches 34-1/2 40-3/4 22-1/2 15-3/4 3-1/2 6-3/4 Millimeters 1035 ½ ¾ ” ” (572mm) (171mm) ¾ ” (401mm) LEFT FRONT...

  • Page 10: Safety Barrier Dimensions

    2.4 Safety Barrier Dimensions WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

  • Page 11: Framing

    3.0 FRAMING 3.1 Appliance Placement Considerations WARNING: Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. FIRE HAZARD: Do NOT install this appliance directly on carpeting, vinyl, or any other combustible material other than wood.

  • Page 12: Clearances To Combustibles

    3.3 Clearances to Combustibles Table 3.1, Minimum Appliance Clearances to Combustible Material Top of unit face to framing 3-1/2 in 89 mm From unit left and right sides and back 1/2 in 13 mm Unit front corners to framing 1/4 in 6 mm To flooring 0 in...

  • Page 13: Wall Enclosure Rough Opening

    3.4 Wall Enclosure Rough Opening • If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction WARNING: Provide adequate clearances around air openings is to be used, a lintel must be used over the top of the into the combustion chamber.

  • Page 14: Floor Support And Protection

    3.5 Floor Support and Protection • The fireplace must be placed directly on a wood or non- combustible surface (not linoleum or carpet) extending the entire depth and width of the fireplace • If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood flooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

  • Page 15: Vent Termination Framing

    3.7 Vent Termination Framing IMPORTANT: Vent cap location must be in compliance with Section 6.2 Minimum Termination Clearances on page 21. WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING. 3.7.1 Vertical Terminations CAUTION: Cold air transfer area. The surround fireplace chase must comply with all clearances as outlined in this manual, and be constructed in compliance with local building codes.

  • Page 16: Facing And Finishing

    4.0 FACING AND FINISHING 4.1 Nailing Flange Assembly Secure the nailing flanges to the fireplace with screws (provided) through the slots in nailing flanges. and Installation Bend perforation on nailing flange until parallel with fireplace NOTE: Depending on facing material, tabs can be adjusted face.

  • Page 17: Mantel Requirements

    4.2 Mantel Requirements COMBUSTIBLE MANTEL NONCOMBUSTIBLE ZONE 9” (229mm) 42” (1067mm) FIREPLACE ENCLOSURE FLOOR FACING AND FINISHING 17...

  • Page 18: Safety Barrier Installations

    4.3 Safety Barrier Installations 4.3.1 Inside Fit - Hanging Installation Model #TRF-RSF Center the screen front over the glass frame assembly, allowing the screen front’s mounting brackets to fit inside the air openings. Align the notched tabs (located on the back) with the slots in the fireplace.

  • Page 19: Gas Line Connection

    5.0 GAS LINE CONNECTION 5.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

  • Page 20: Termination Locations

    6.0 TERMINATION LOCATIONS 6.1 Vertical Vent Cap Termination WARNING: This appliance must not share or be connected to a chimney flue serving a separate solid-fuel burning appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM *12” (.30 m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING *If vent is closer than 12 in (.30 m), it must terminate at least 2...

  • Page 21: Minimum Termination Clearances

    6.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 6.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation...

  • Page 22: Venting

    Products appearance, and instructions on installation after venting is Pro-Form Horizontal & Vertical completed. EXCELDirect Horizontal & Vertical Kozy Heat 700 Series Flexible Vent Horizontal Only REMOVE TAB(S) TO System LARGE RESTRICTOR CREATE SMALL RESTRICTOR Metal Fab Direct Vent Chimney Horizontal &...

  • Page 23: Vertical Terminations

    7.5 Vertical Terminations VENTING DIAGRAM (VERTICAL & HORIZONTAL TERMINATIONS) NOTE: The flange on the top stand-off must be bent upwards to (A) Stand-off Brackets (D) Vertical Vent Heat Shield (B) Stand-off Heat Shields (E) Horizontal Vent Heat Shield a 90° angle. (C) 90°...

  • Page 24: 700-1 Series Direct Vent Termination Kit(S)

    7.7 #700-1 Series Direct Vent termination box (A), placing assembly through the wall-pass through in exterior wall. Place screws through the four holes Termination Kit(s) (B), securing it in place. IMPORTANT: The vertical vent heat shield included with this Form the 4” & 7” flexible aluminum pipes on termination kit fireplace must be installed for every type of venting application.

  • Page 25: Vent Heat Shield Assembly Installation

    7.8 Vent Heat Shield Assembly HORIZONTAL HEAT SHIELD Installation IMPORTANT: The vertical vent heat shield MUST be installed for every type of venting application. The horizontal vent heat VENT STAND-OFF TAB shield must be installed when incorporating minimum horizontal venting. NOTE: There are (6) screw holes located in front of the flue outlet to offset the vent heat shield assembly in front of the vent pipe.

  • Page 26: Fireplace Setup

    8.0 FIREPLACE SETUP 8.1 Glass Frame Assembly WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly, should be done by a licensed or qualified service person. 8.1.1 Remove Glass Frame Assembly WARNING: Do not remove the glass assembly when hot.

  • Page 27: Log Placement

    8.2.2 Log Placement Position #11 log, #12 log, and #6 log onto the corresponding cutouts / notches on the base logs. The #6 log must not Position #1 log onto the back log brackets, aligning the holes extend over the front of #2 log. in the bottom of the log with log bracket pins.

  • Page 28: Control Board Removal And Installation

    8.3 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 29: Electrical Information

    9.0 ELECTRICAL INFORMATION 9.2 Wiring Requirements WARNING: Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect • The IFC System Module requires 120V of electricity and/or this appliance and to replace any part of the control system and batteries to operate.

  • Page 30: Operating Instructions

    10.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.

  • Page 31: Setup Proflame

    10.1 Setup Proflame 2 IFC Module • Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned Set the main ON/OFF rocker switch in the OFF position. off, provided CPI mode is turned on.

  • Page 32: Ifc Module Ignition Sequence

    10.6 IFC Module Ignition Sequence The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt. With the system in OFF position, press the remote control ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.

  • Page 33: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 10.8 Remote Control Operation 10.8.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.

  • Page 34: Smart Thermostat

    10.8.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to confirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.

  • Page 35: Fan Speed Control

    10.8.8 Fan Speed Control Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, off, or to adjust fan speed.

  • Page 36: Adjustment

    11.0 ADJUSTMENT 11.1 Pressure Testing 11.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counter-clockwise.

  • Page 37: Burner Flame Adjustments

    11.2 Burner Flame Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired WARNING: To avoid property damage or personal injury, allow look is achieved. Always burn the fireplace insert for at least 15 the fireplace ample time to cool before making any adjustments.

  • Page 38: Restrictor Installation

    11.2.2 Restrictor REMOVE TAB(S) TO WARNING: To avoid property damage or personal injury, allow LARGE RESTRICTOR CREATE SMALL RESTRICTOR the fireplace ample time to cool before making any adjustments. WARNING: Improper vent installation may cause the burner flames to lift or “ghost.” Perform a visual check on flame appearance after restrictor adjustment to ensure proper performance.

  • Page 39: Troubleshooting

    12.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module.
  • Page 40 Issue Cause Solution Pilot and burner No LP (propane) gas in tank Check LP (propane) tank. Refill if necessary. extinguish while in Incorrect glass assembly Refer to Section 8.1 Glass Frame Assembly on page 26. operation installation Incorrect vent cap installation Adjust if necessary.

  • Page 41: Maintenance

    13.0 MAINTENANCE 13.2 Fans ATTENTION: Installation and repair should only done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use and at least annually by a professional service controls.

  • Page 42: Replacement Parts List

    14.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. CONTROL BOARD AND PARTS Control Board - NG TRF-150 Valve Step Motor - NG 700-504 Control Board - LPG TRF-151 Valve Step Motor - LPG 700-504-1 S.I.T.

  • Page 43: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.

  • Page 45: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.

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