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HUSSONG MANUFACTURING CO., INC.
TRF-41 MILLIVOLT
Model #TRF-41-MV
Direct Vent Gas Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • TRF-41-MV
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No: 0216GF005S • Rev. 04, December 2015
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
French
installation
manuals
are
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Related Manuals for kozy heat MILLIVOLT TRF-41
Summary of Contents for kozy heat MILLIVOLT TRF-41
- Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. TRF-41 MILLIVOLT Model #TRF-41-MV Direct Vent Gas Fireplace WARNING: Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
- Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
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Page 5: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ..............5 7.2 Venting Requirements ..............22 7.3 Use of Elbows .................22 1.0 INTRODUCTION ..............7 7.4 Restrictor Assembly and Installation ..........22 1.1 Appliance Certification ..............7 7.5 Vertical Terminations ..............23 1.2 Requirements for the Commonwealth of Massachusetts ..7 7.6 Combination Venting..............23 2.0 SPECIFICATIONS .............. -
Page 7: Introduction
1.0 INTRODUCTION 1.1 Appliance Certification for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch Laboratory: OMNI-Test Laboratories in Portland, Oregon (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. -
Page 8: Specifications
2.0 SPECIFICATIONS 2.1 Appliance Components Part Number Description TRF-770 Control Board Assembly 700-203 Manual Gas Shut-off Valve TRF-35 Burner Plate TRF-035 Burner Tube TRF-500B Log Package TRF-057T Glass Frame Assembly TRF-028 Fan Kit (2) - 75 CFM 900-085 4 in (102 mm) Restrictor Plate 2.1.1 Additional Components Required Refer to Section 7.0 Venting on page 22, for approved vent systems. -
Page 9: Appliance Dimensions
2.3 Appliance Dimensions Table 2.1, Physical Dimensions Back to Vent Description Height Width Back Width Depth Opening Width Opening Height Stand-off Height Center Inches 34-1/2 40-3/4 22-1/2 15-3/4 3-1/2 6-3/4 Millimeters 1035 ½ ¾ ” ” (572mm) (171mm) ¾ ” (401mm) LEFT FRONT... -
Page 10: Safety Barrier Dimensions
2.4 Safety Barrier Dimensions WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance. -
Page 11: Framing
3.0 FRAMING 3.1 Appliance Placement Considerations WARNING: Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. FIRE HAZARD: Do NOT install this appliance directly on carpeting, vinyl, or any other combustible material other than wood. -
Page 12: Clearances To Combustibles
3.3 Clearances to Combustibles Table 3.1, Minimum Appliance Clearances to Combustible Material Top of unit face to framing 3-1/2 in 89 mm From unit left and right sides and back 1/2 in 13 mm Unit front corners to framing 1/4 in 6 mm To flooring 0 in... -
Page 13: Wall Enclosure Rough Opening
3.4 Wall Enclosure Rough Opening • If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction WARNING: Provide adequate clearances around air openings is to be used, a lintel must be used over the top of the into the combustion chamber. -
Page 14: Floor Support And Protection
3.5 Floor Support and Protection • The fireplace must be placed directly on a wood or non- combustible surface (not linoleum or carpet) extending the entire depth and width of the fireplace • If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood flooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance. -
Page 15: Vent Termination Framing
3.7 Vent Termination Framing IMPORTANT: Vent cap location must be in compliance with Section 6.2 Minimum Termination Clearances on page 21. WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING. 3.7.1 Vertical Terminations CAUTION: Cold air transfer area. The surround fireplace chase must comply with all clearances as outlined in this manual, and be constructed in compliance with local building codes. -
Page 16: Facing And Finishing
4.0 FACING AND FINISHING 4.1 Nailing Flange Assembly Secure the nailing flanges to the fireplace with screws (provided) through the slots in nailing flanges. and Installation Bend perforation on nailing flange until parallel with fireplace NOTE: Depending on facing material, tabs can be adjusted face. -
Page 17: Mantel Requirements
4.2 Mantel Requirements NON-COMBUSTIBLE ZONE COMBUSTIBLE MANTEL 13” (330mm) 11” (279mm) 9” (229mm) 46” (1168mm) 44” (1118mm) 42” (1067mm) FIREPLACE ENCLOSURE FLOOR FACING AND FINISHING 17... -
Page 18: Safety Barrier Installations
4.3 Safety Barrier Installations 4.3.1 Inside Fit - Hanging Installation Model #TRF-RSF Center the screen front over the glass frame assembly, allowing the screen front’s mounting brackets to fit inside the air openings. Align the notched tabs (located on the back) with the slots in the fireplace. -
Page 19: Gas Line Connection
5.0 GAS LINE CONNECTION 5.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas. -
Page 20: Termination Locations
6.0 TERMINATION LOCATIONS 6.1 Vertical Vent Cap Termination WARNING: This appliance must not share or be connected to a chimney flue serving a separate solid-fuel burning appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM *12” (.30m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING *If vent is closer than 12 in (.30 m), it must terminate at least 2... -
Page 21: Minimum Termination Clearances
6.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 6.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation... -
Page 22: Venting
Products appearance, and instructions on installation after venting is Pro-Form Horizontal & Vertical completed. EXCELDirect Horizontal & Vertical Kozy Heat 700 Series Flexible Vent Horizontal Only RESTRICTOR PLATE System REMOVE CIRCLE TO CREATE LESS RESTRICTON Metal Fab Direct Vent Chimney Horizontal &... -
Page 23: Vertical Terminations
7.5 Vertical Terminations VENTING DIAGRAM (VERTICAL & HORIZONTAL TERMINATIONS) NOTE: The flange on the top stand-off must be bent upwards to (A) Stand-off Brackets (D) Vertical Vent Heat Shield (B) Stand-off Heat Shields (E) Horizontal Vent Heat Shield a 90° angle. (C) 90°... -
Page 24: 700-1 Series Direct Vent Termination Kit(S)
7.7 #700-1 Series Direct Vent termination box (A), placing assembly through the wall-pass through in exterior wall. Place screws through the four holes Termination Kit(s) (B), securing it in place. IMPORTANT: The vertical vent heat shield included with this Form the 4” & 7” flexible aluminum pipes on termination kit fireplace must be installed for every type of venting application. -
Page 25: Vent Heat Shield Assembly Installation
7.8 Vent Heat Shield Assembly HORIZONTAL HEAT SHIELD Installation IMPORTANT: The vertical vent heat shield MUST be installed for every type of venting application. The horizontal vent heat VENT STAND-OFF TAB shield must be installed when incorporating minimum horizontal venting. NOTE: There are (6) screw holes located in front of the flue outlet to offset the vent heat shield assembly in front of the vent pipe. -
Page 26: Fireplace Setup
8.0 FIREPLACE SETUP 8.1 Glass Frame Assembly with (2) screws provided in the fireplace components packet. Reinstall electrical access panel. Tighten screw. WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly, should Attach the temperature control switch to the bottom of the be done by a licensed or qualified service person. - Page 27 TEMPERATURE SWITCH ELECTRICAL BOX 60 Hz INCOMING WIRING 110-120 V SPEED CONTROL / RECEPTACLE ASSEMBLY LEGEND Black (hot) from incoming line Black from speed control White (neutral) from incoming line White (neutral) from receptacle Ground (bare) from incoming line Ground (green) from receptacle White from speed control Black from receptacle Figure 8.1, Fan Wiring...
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Page 28: Trf-500B Log Set Installation
8.3 #TRF-500B Log Set Installation Position #2 log cutouts over log grate. Align the log’s left side alignment hole over the pin on the front of the log brackets. CAUTION: Do not place logs directly over burner port holes. Push to seat. Repeat with #3 log on the right side. Improper log placement may affect flame appearance and cause excessive soot to build upon the logs and glass. -
Page 29: Control Board Removal And Installation
8.4 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED. -
Page 30: Thermostat, Wall Switch, Remote
9.0 THERMOSTAT, WALL SWITCH, REMOTE 9.2 Remote Control NOTE: The fireplace must be turned ON and OFF by the same method. For example, if the fireplace insert is turned on by the • Follow instructions included with the remote control. remote control, it must be turned off by the remote control. -
Page 31: Lighting And Shutdown
10.0 LIGHTING AND SHUTDOWN FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance has a pilot which must be lighted by hand. •... -
Page 32: Adjustment
11.0 ADJUSTMENT 11.1 Pressure Testing Relight pilot and turn the gas control knob to ON. Reattach manometer to the inlet pressure tap (A) to verify the tap is NOTE: The appliance and its appliance main gas valve must completely sealed. Manometer should read no pressure. be disconnected from the gas supply piping system during any pressure testing of the system at test pressure in excess of ½... -
Page 33: Burner Flame Adjustments
11.2 Burner Flame Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired WARNING: To avoid property damage or personal injury, allow look is achieved. Always burn the fireplace insert for at least 15 the fireplace ample time to cool before making any adjustments. - Page 34 11.2.2 Restrictor WARNING: To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments. WARNING: Improper vent installation may cause the burner flames to lift or “ghost.” Perform a visual check on flame RESTRICTOR PLATE appearance after restrictor adjustment to ensure proper REMOVE CIRCLE TO...
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Page 35: Troubleshooting
12.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified technician. Issue Cause Solution Verify piezo igniter is properly grounded. Tighten mounting fastener, No spark from electrode Piezo igniter wiring if required. to pilot when piezo button disconnection is triggered Check and repair, if necessary, the wire connections between the piezo igniter and igniter electrode. - Page 36 Issue Cause Solution Burner will not light Lighting instructions not Turn gas control knob to ON position. followed Turn the ON/OFF rocker switch to ON position. Put wall switch, remote control, or thermostat in heat demand position. Plugged main burner orifice Remove blockage as necessary.
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Page 37: Maintenance
13.0 MAINTENANCE 13.1 Fan(s) ATTENTION: Installation and repair should only done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use and at least annually by a professional service controls. -
Page 38: Replacement Parts List
14.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. CONTROL BOARD AND PARTS Control Board - NG TRF-770 Pilot Orifice - LPG 700-095 Control Board - LPG TRF-771 Pilot Hood 700-098 S.I.T. -
Page 39: Limited Warranty
Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture. -
Page 41: Lifetime Warranty
Kozy Heat Fireplace will not be defective in than those incurred by Hussong Manufacturing Co., Inc. to repair material or workmanship under normal use and service for as long or replace the defective component.