Sony XR-C2200 Service Manual
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Sony XR-C2200 Service Manual

Sony XR-C2200 Service Manual

Fm/am cassette car stereo
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SERVICE MANUAL
AUDIO POWER SPECIFICATIONS (US model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
19 watts (for XR-C2300X)/18 watts (for XR-C2200) per channel
minimum continuous average power into 4 ohms, 4 channels
driven from 20 Hz to 20 kHz with no more than 1 % total
harmonic distortion.
Other specifications
Cassette player section
Tape track
Wow and flutter
Frequency response
Signal-to-noise ratio
Tuner section
FM
Tuning range
Antenna terminal
Intermediate frequency
Usable sensitivity
Selectivity
Signal-to-noise ratio
Harmonic distortion at 1 kHz
Separation
Frequency response
AM
Tuning range
Antenna terminal
Intermediate frequency
Sensitivity
Power amplifier section
Outputs
Speaker impedance
Maximum power output XR-C2300X:
MICROFILM
XR-C2200/C2300X
Photo: XR-C2200
SPECIFICATIONS
4-track 2-channel stereo
0.13 % (WRMS)
30 – 15,000 Hz
55 dB
87.5 – 107.9 MHz
External antenna connector
10.7 MHz
9 dBf
75 dB at 400 kHz
65 dB (stereo),
68 dB (mono)
0.7 % (stereo),
0.4 % (mono)
35 dB at 1 kHz
30 – 15,000 Hz
530 – 1,710 kHz
External antenna connector
10.7 MHz/450 kHz
30 µV
Speaker outputs
(sure seal connectors)
4 – 8 ohms
50 W × 4 (at 4 ohms)
XR-C2200:
45 W × 4 (at 4 ohms)
Canadian Model
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
General
Outputs
Audio output
Power antenna relay
control lead
Power amplifier control
lead
Bass ±8 dB at 100 Hz
Tone controls
Treble ±8 dB at 10 kHz
Power requirements
12 V DC car battery
(negative ground)
Approx. 188 × 58 × 182 mm
Dimensions
× 2
(7
1
/
3
2
(w/h/d)
Approx. 182 × 53 × 163 mm
Mounting dimensions
× 2
(7
1
/
1
4
(w/h/d)
Mass
Approx. 1.2 kg (2 lb 10 oz)
Supplied accessories
Parts for installation and
connections (1 set)
Front panel case (1)
Design and specifications are subject to change
without notice.
FM/AM CASSETTE CAR STEREO
US Model
NEW
MG-36SZ10-32
× 7
/
1
/
in.)
8
4
× 6
/
1
/
in.)
8
2

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Summary of Contents for Sony XR-C2200

  • Page 1 AUDIO POWER SPECIFICATIONS (US model) POWER OUTPUT AND TOTAL HARMONIC DISTORTION 19 watts (for XR-C2300X)/18 watts (for XR-C2200) per channel minimum continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 1 % total harmonic distortion.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270 ˚C dur- ing repairing. GENERAL • Do not touch the soldering iron on the same conductor of the Location of Controls ............3 circuit board (within 3 times).

  • Page 3: General

    -SEEK/AMS 1 Press (ENTER). SOUND ENTER SHUF RELEASE XR-C2200/XR-C2300X The hour indication flashes. 2 Press either side of (PRST/DISC) to set the hour. Refer to the pages listed for details. 3 Press + side of (SEEK/AMS). 1 MENU button 7, 9, 10, 11, 13...

  • Page 4: Installation

    Installation de l’appareil dans une voiture japonaise You may not be able to install this unit in some makes of Japanese cars. In such a case, consult your Sony Cet appareil ne peut pas être installé dans certaines voitures japonaise. Consultez, dans ce cas, votre dealer.

  • Page 5: Connections

    Connections Connexions Caution Précautions •This unit is designed for negative ground 12 V DC operation only. •Cet appareil est exclusivement conçu pour fonctionner sur une tension de 12 V CC avec masse négative. •Be careful not to pinch any wires between a screw and the body of the car or this unit or between any •Veiller à...
  • Page 6 Source selector Supplied with the CD/MD changer Sélecteur de source Fourni avec le changeur de CD/MD BUS AUDIO IN XR-C2300X XR-C2200 BUS CONTROL IN from a car antenna de l’antenne de la voiture AUDIO OUT Fuse (10 A) Fusible (10 A)

  • Page 7: Disassembly

    SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. SUB PANEL 1 three claws 1 two claws 2 sub panel MECHANISM DECK (MG-36SZ10-32) 2 two screws 2 two screws (PTT2.6 × 6) (PTT2.6 × 6) 1 connector (CN350) 3 mechanism deck 1 connector...
  • Page 8 MAIN BOARD 3 two screws 2 two ground point screws (PTT2.6 × 6) 4 main board 3 screw (PTT2.6 × 6) 1 claw BRACKET (MD) 1 claw 1 claw 3 bracket (MD) 1 claw 2 four screws (B2.6 × 4)
  • Page 9 HEAT SINK 1 seven screws (PTT2.6 × 10) 2 hear sink MOTOR ASS’Y (CAPSTAN/REEL) (M901) 2 main belt 3 sub belt (C) 1 two screws (P2 × 2.5) 4 motor ass’y (capstan/reel) (M901) Note: When installing motor, adjust the screw and screw hole of motor.

  • Page 10: Mechanical Adjustments

    SECTION 3 SECTION 4 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS TEST MODE 1. Clean the following parts with a denatured-alcohol-moistened swab: This set have the test mode function. In the test mode, FM Auto playback head pinch roller Seek/Stop Level and AM Auto Seek/Stop Level Check can be per- rubber belt capstan formed easier than it in ordinary procedure.
  • Page 11 3. Check the phase in the FWD PB mode. Tape Speed Adjustment Setting: test tape speed checker P-4-A063 (6.3 kHz, –10 dB) oscilloscope frequency counter test tape 10 k Ω L-CH WS-48A (3 kHz, 0 dB) 10 kΩ – – –...

  • Page 12: Tuner Section

    Procedure: TUNER SECTION 0 dB=1 µV FM Stereo Level meter Level meter signal generator connection reading (dB) Cautions during repair output channel When the tuner unit is defective, replace it by a new one be- L-CH L-CH cause its internal block is difficult to repair. R-CH L-CH Adjust RV1 on TU100...
  • Page 13 Adjustment Location: – SET UPPER VIEW – Tape Speed Adjustment TU100 RV2 FM Auto Seek/Stop Level Adjustment CN350 – TU100 (Component Side) – RV1 FM Stereo Separation Adjustment...

  • Page 14: Diagrams

    SECTION 5 • Semiconductor DIAGRAMS Location Ref. No. Location 5-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board: D100 D-12 • X : parts extracted from the component side. D101 H-12 • Y : parts extracted from the conductor side. D102 I-12 •...

  • Page 15: Printed Wiring Board - Main Board

    F700 CN100 FM/AM MAIN BOARD ANTENNA WHT/BLK CN800 FRONT LCH (–) BUS CONTROL IN FRONT LCH (+) C509 GRN/BLK (FOR SONY BUS) C427 REAR LCH (–) C425 C426 REAR LCH (+) CN800 VIO/BLK REAR RCH (–) C424 R412 C423 C421...

  • Page 16: Schematic Diagram - Main Board (1/2)

    XR-C2200/C2300X 5-3. SCHEMATIC DIAGRAM – MAIN Board (1/2) – • • See page 20 for Waveforms. See page 20 for IC Block Diagram.

  • Page 17: Schematic Diagram - Main Board (2/2)

    XR-C2200/C2300X 5-4. SCHEMATIC DIAGRAM – MAIN Board (2/2) – • See page 20 for IC Block Diagrams. (Page 19)

  • Page 18: Printed Wiring Board - Key Board

    XR-C2200/C2300X 5-5. PRINTED WIRING BOARD – KEY Board – • Semiconductor Location KEY BOARD (COMPONENT SIDE) Ref. No. Location D900 E-10 S913 D901 E-10 DSPL D902 E-10 D903 D908 S917 D907 D904 S906 S920 PRST+ D905 D-BASS MENU DISC+ D906...

  • Page 19: Schematic Diagram - Key Board

    XR-C2200/C2300X 5-6. SCHEMATIC DIAGRAM – KEY Board – • See page 20 for Waveform. (Page 17)
  • Page 20 • Waveforms • IC Block Diagrams – MAIN Board – – KEY Board – – MAIN Board – IC130 TB2118F-EL-S IC800 MM1175XFF 1 IC1 qs (OSC2) 1 IC900 y; (OSC) BUS ON RESET RESET RESET SWITCH 24 23 22 21 16 15 14 13 3.2 Vp-p...

  • Page 21: Ic Pin Function Description

    On at input of “H” Front panel block remove/attach detection signal input terminal NOSE-SW “L”: front panel is attached Battery detection signal input from the SONY bus interface (IC800) and battery detect circuit BU-IN “L” is input at low voltage —...
  • Page 22 Not used (open) SYS-RST Reset signal output to the SONY bus interface (IC800) “L”: reset BUS-ON Bus on/off control signal output to the SONY bus interface (IC800) “L”: bus on 62 to 67 — Not used (open) Main system power supply on/off control signal output terminal “H”: power on POWER-ON “L”: is output when the front panel is removed...

  • Page 23: Exploded Views

    SECTION 6 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they may have some difference from the original are seldom required for routine service. Some one. delay should be anticipated when ordering •...
  • Page 24 (2) FRONT PANEL SECTION not supplied (KEY board) LCD900 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-041-597-01 BUTTON (1-6) (1. 2. 3. 4. 5. 6) * 64 3-041-589-01 PLATE, LIGHT GUIDE 3-041-582-01 BUTTON (EJECT) (Z) * 65 3-041-592-01 ILLUMINATOR 3-029-327-01 SPRING (EJECT)
  • Page 25 (3) MECHANISM DECK SECTION (MG-36SZ10-32) supplied supplied HP901 supplied supplied M901 supplied S903 S902 supplied supplied S901 not supplied supplied not supplied not supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 101 3-041-579-01 BRACKET (MD) 3-045-906-01 ADJUSTER SHIM (X) 3-045-943-01 MAIN BELT 3-045-952-01 +MACHINE SCREW M1.7X4...

  • Page 26: Electrical Parts List

    SECTION 7 ELECTRICAL PARTS LIST NOTE: When indicating parts by reference • Due to standardization, replacements in the • Items marked “*” are not stocked since they number, please include the board. are seldom required for routine service. parts list may be different from the parts speci- fied in the diagrams or the components used Some delay should be anticipated when order- on the set.
  • Page 27 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S912 1-762-619-21 SWITCH, KEY BOARD (WITH LED) (MODE) R929 1-208-462-61 RES, CHIP 1/10W (C2200) R932 1-216-043-00 RES, CHIP 1/10W S912 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (MODE) (C2200) (C2300X) R932...
  • Page 28 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C123 1-104-760-11 CERAMIC CHIP 0.047uF C417 1-126-163-11 ELECT 4.7uF C124 1-163-009-11 CERAMIC CHIP 0.001uF C418 1-126-163-11 ELECT 4.7uF C419 1-126-163-11 ELECT 4.7uF C130 1-163-085-00 CERAMIC CHIP 0.25PF 50V C420 1-163-009-11 CERAMIC CHIP 0.001uF...
  • Page 29 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C801 1-163-038-00 CERAMIC CHIP 0.1uF D705 8-719-048-54 DIODE MTZJ-T-77-10A C802 1-163-038-00 CERAMIC CHIP 0.1uF D706 8-719-200-82 DIODE 11ES2 C803 1-126-940-11 ELECT 330uF D707 8-719-935-40 DIODE HZS6B2LTD < CONNECTOR/JACK > D708 8-719-200-82 DIODE 11ES2 D709...
  • Page 30 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q700 8-729-921-48 TRANSISTOR 2SD1760F5-TRPQR R116 1-216-298-11 RES, CHIP 1/10W Q701 8-729-216-22 TRANSISTOR 2SA1162-G R130 1-216-049-11 RES, CHIP 1/10W Q702 8-729-043-30 TRANSISTOR PDTC114TK-115 R131 1-216-049-11 RES, CHIP 1/10W Q703 8-729-205-95 TRANSISTOR 2SA1428-Y R132...
  • Page 31 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R413 1-216-089-00 RES, CHIP 1/10W R716 1-243-538-11 METAL OXIDE 1/2W (C2200) R414 1-216-295-00 SHORT R717 1-249-421-11 CARBON 2.2K 1/4W R718 1-243-539-11 METAL OXIDE 1/2W R415 1-216-296-00 SHORT R719 1-216-073-00 METAL CHIP 1/10W...
  • Page 32 XR-C2200/C2300X Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ACCCESSORIES & PACKING MATERIALS ********************************* 3-868-290-11 MANUAL, INSTRUCTION (ENGLISH) 3-868-290-21 MANUAL, INSTRUCTION (FRENCH) (Canadian) 3-868-291-11 MANUAL, INSTRUCTION, INSTALL (ENGLISH, FRENCH) X-3378-490-1 CASE (PANEL) ASSY (for FRONT PANEL)

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Xr-c2300x

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