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Nevada DECORATIVE FUEL EFFECT GAS FIRE Installation and Maintenance Instructions Hand these instructions to the user Model No’s KNVC**MN, KNVP**MN, KNVC**SN & KNVP**SN are only for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E.
CONTENTS Section 1 Information and Requirements PAGE Appliance Information Conditions of Installation Flue and chimney suitability Fireplace / surround suitability Shelf position Chimney inspection Fire place opening / catchment space Fitting to Chair bricks Precast Flues Metal Flue boxes 1.10 Hearths 1.11 Spillage Monitoring System...
SECTION 1 INFORMATION AND REQUIREMENTS APPLIANCE INFORMATION Model KNVC/P**MN & SN KNVC**SP Gas Type Main injectors (2 off) Size 235 Size 75 Pilot Type S.I.T. Oxystop S.I.T. Oxystop YA OP 9022 (MC) YA OP 9244 (SC) YA OP 9055 (SC) Max.
INSTALLATION REQUIREMENTS CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a Registered Installer, in accordance with these installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution.
FIREPLACE / SURROUND SUITABILITY The fire must only be installed on a hearth it must not be installed directly onto carpet or other combustible floor materials. The fire is suitable for fitting to non-combustible fire place surrounds and propri- etary fire place surrounds with a temperature rating of at least 150 o c. If a heating appliance is fitted directly against a wall without the use of a fire surround or fire place all combustible material must be removed from behind the trim.
There must be no leakage of smoke through the structure of the chimney during or after the smoke pellet test and it is important to check inside upstairs rooms adjacent to the chimney / flue. Check the chimney pot / terminal and general condition of the brickwork or masonry.
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Table A - Installation Depth Requirements for a Kinder Nevada being installed into a brick built chimney, requiring 12.0 litres of debris collection volume (Fig. 2). Opening Width (mm) Minimum Depth Required (mm) 330 (minimum opening width) 430 (maximum opening width) For example, if the appliance was to be fitted into a 400mm wide opening, the depth required would be 155mm.
1.7 FITTING TO FIREPLACES WITH EXISTING CHAIRBRICKS AND CONVENTIONAL BRICKBUILT CHIMNEYS This appliance is suitable for use in fireplaces fitted with an existing chairbrick without the need for removal of the chairbrick, providing the minimum depth of the fireplace exceeds 170mm. The fireplace must be checked to ensure that no part of the chairbrick is within 50mm of the flue outlet of the fire when installed.
1.10 HEARTHS This appliance must only be installed on to a concrete or non-combustible hearth. The hearth material must be a minimum thickness of 13mm with the top surface at least 50mm above the floor. The hearth must be fitted symmetrically about the fire opening and have a minimum width of 760mm and a minimum projection of 300mm forwards from the fire opening.
SECTION 2 INSTALLATION OF FIRE UNPACKING THE FIRE Carefully lift the fire out of the carton. Remove the loose item packaging carefully from the front of the appliance. Check the contents as listed :- Packing Check List 1off Fire box / burner assembly 1off Boxed ceramic base, 2 piece ceramic front rail 11 synthetic coals or pebbles...
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For manual control models (KNVC**MN & KNVP**MN) proceed as follows :- Remove the burner heat shield from the front of the fire box to allow access to the burner. See fig. 3 below. Fig. 3 Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening, then slide it back into position.
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For Slide Control Models (KNVC**SN / SP & KNVP**MN) Proceed as follows :- Remove the burner heat shield from the front of the fire box to allow access to the burner. See fig. 5 below. Fig. 5 Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening, then slide it back into position.
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Fig. 6 Unscrew the burner assembly fixing screws at either side of the firebox, and the two fixing screws at the base of the fire (See fig. 6 above).Carefully pull the base of the burner forwards and downwards from the fuel-bed support panel. The burner can now be removed from the appliance.
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Continue for all models Whilst the fire box is still in position, decide which side the gas supply is to enter the fire from. If concealed pipe work is required plan the pipe run to enter the fire box through one of the openings in the sides of the fire box below the fuelbed sup- port panel and connect to the isolating / inlet elbow.
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IMPORTANT : Sealing of the Gas Unused Gas Pipe Inlet Apertures In line with current regulations, it is imperative that the gas supply inlet aper- tures that are not utilised during the installation are sealed with the foil tape as supplied. Failure to seal these inlet apertures could lead to flame reversal, which in turn will damage the burner and control systems of the product.
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The preferred method of fixing which is suitable for almost all situations is the cable fixing method which is described in the following section in detail. To fit using the preferred cable method proceed as follows- Mark out and drill 4 off No 14 (6mm) holes in the back face of the fire opening in the positions shown below in fig.
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Fit a screwed nipple on to each of the cables and pull hand tight up against the tensioning screw, then secure each nipple with a flat bladed screwdriver. See fig. 11 below Fig. 11 Evenly tighten the tensioning nuts to tension both cables and pull the fire snugly against the wall.
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NOTE : The cable is factory set, and therefore should need no adjustment Refit the front burner heat shield to the sides of the fire box (2 Screws) and secure the trim to the fire using the magnets provided. Before making the final gas connection, thoroughly purge the gas supply pipework to remove all foreign matter, otherwise serious damage may be caused to the gas control valve on the fire.
GAS TIGHTNESS AND BURNER PRESSURE (MANUAL CONTROL MODELS) Remove the pressure test point screw from the inlet elbow and fit a manometer. Turn on the main gas supply and carry out a gas tightness test. Depress the control knob and turn anti-clockwise to the position marked pilot.
SECTION 3 ASSEMBLING FUEL BED AND COMMISSIONING NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc.
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Place the right hand front coal rail moulding onto the front ceramic rail support as shown below in Fig. 15 Fig. 15 Fit four large coals behind the ceramic front rails as shown below in Fig. 16 Fig. 16...
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Select three of the small coals and fit onto the ribs of the fuel-bed base. See fig. 17 below Fig. 17 Select the remaining four small coals and arrange along the rear of the fuelbed, directly behind the third row of coals. See fig. 18 below. Fig.
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Ensure the coals sizes are correctly positioned as shown in Fig 19 below. “L” denotes “large” coals and “S” denotes small coals. If any coals are missing, please contact your retailer. Do not proceed with the installation. Fig. 19 Ensure the flame paths are un-interrupted as shown below in Fig. 20. If necessary, make minor adjustments to the coal positions to ensure the flame paths indicated by the arrows are available.
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Warning : Use only the coals supplied with the fire. When replacing the coals remove the old coals and discard them. Fit a complete set of coals of the correct type. Do not fit additional coals or any coals other than a genuine replacement set. To ensure that the release of fibres from these R.C.F (Refractory Ceramic Fibre) articles is kept to a minimum, during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust...
ASSEMBLING THE CERAMICS AND FUEL BED (PEBBLE MODELS) NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc.
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Place the right hand front pebble rail moulding onto the front ceramic rail support as shown below in Fig. 23 Fig. 23 Fit pebbles A, B, C, & D behind the ceramic front rails as shown below in Fig. 24. (Pebble markings stamped into bottom face) Fig.
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Select pebbles E, F & G and fit onto the ribs of the fuel-bed base. See fig. 25 below. Fig. 25 Select pebbles H, I, J & K and arrange along the rear of the fuelbed, directly behind the third row of coals. See fig. 26 below. Fig.
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Warning : Use only the pebbles supplied with the fire. When replacing the pebbles remove the old pebbles and discard them. Fit a complete set of pebbles of the correct type. Do not fit additional pebbles or any pebbles other than a genuine replacement set. To ensure that the release of fibres from these R.C.F (Refractory Ceramic Fibre) articles is kept to a minimum, during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust...
LIGHTING THE APPLIANCE (Manual Control Models) Turn on the gas isolation tap. Depress the control knob and turn anti-clockwise to the position marked pilot. Hold in the control knob for a few seconds to purge the pipe work. Continue to hold-in the control knob and press the igniter button. If the burner does not light, continue to press the igniter button until ignition occurs.
CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS Close all doors and windows in the room. Light the fire and allow to run for approximately 5 minutes on high position. After approximately 5 minutes hold a smoke match just inside and below the centre of the lower front edge of the top of the fire. (It is recommended that a suitable smoke match holder is used when check ing for clearance of combustion products).
Manual Control Fires – For Diagrams refer to Section 2 Removing the burner assembly from the fire. 4.1.1 Prepare work area (lay down dust sheets etc.) 4.1.2 Lift the fender and ash pan cover out of the way and put them in a safe location.
test after re-assembly. Removing the Oxy-Pilot Assembly Note : Because this appliance is fitted with an atmosphere sensing ‘Oxy- Pilot’ it is not possible to replace the thermocouple separately, because the thermocouple position is factory set to a tight tolerance. Any replacement of parts on the pilot requires a complete new pilot assembly.
side frame of the firebox, and two screws into the base. It is now necessary to refit and correctly tension the operating cable. To do this, first set the control lever to the horizontal (central position), this is the position which creates maximum tension in the operating cable. Refit the operating cable to the aluminium operating arm, firstly locating the nipple on one end of the cable into recess in operating arm and then feed the other end through hole in operating arm.
4.8.4 Re-assemble in reverse order and carry out a gas tightness test. Replacing the Control Cable 4.9.1 The control lever operating cable can be seen running across the base of the fire, below the burner. To release the cable, unscrew the cable securing screw located in the centre of the aluminium operating arm and pull the cable out from its fixing hole.
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4.9.5 Fit the hexagonal control lever cable locking bush onto the control lever and fit the control cable loosely into the bush in the gap between the two lengths of p.t.f.e. sleeve. Ensure that the cable is located in the retaining hole in the locking bush and tighten the screw sufficiently to retain the cable but still allowing it to slide for adjustment.
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PARTS SHORTLIST Replacement of parts must be carried out by a competent person such as a registered gas installer. The part numbers of the replaceable parts are as follows, these are available from BFM Europe Ltd. who may be contacted at the address shown below.
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Due to our policy of continual improvement and development the exact accuracy of illustrations and descriptions contained in this book cannot be guaranteed Part No. B-103570 Issue 5 BFM Europe Ltd. Trentham Lakes Stoke-on-Trent Staffordshire ST4 4TJ www.bfm-europe.com Telephone - General Enquiries : (01782) 339000 Telephone - Service : (0844) 7700169...
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