Decorative fuel effect powerflue gas fires (40 pages)
Summary of Contents for Kinder Ceasar
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Ceasar INSET LIVE FUEL-EFFECT GAS FIRES Installation and Maintenance Instructions Hand these instructions to the owner following installation Model No’s KICC**MN, KICC**SN & KICC**RN are only for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E.
CONTENTS Section 1 Information and Requirements PAGE Appliance Information Conditions of Installation Flue and chimney suitability Fireplace / surround suitability Shelf position Chimney inspection Fire place opening / catchment space Fitting to Metal Flue Boxes Hearths Spillage Monitoring System Section 2 Installation of Fire Unpacking the fire Installing the fire box...
SECTION 1 INFORMATION AND REQUIREMENTS APPLIANCE INFORMATION Model KICC**MN (MC) KICC**SN (SC) KICC**RN (RC) Gas Type Main injectors (2 off) Size 260 Pilot Type Copreci 21100 / 141 (MC) 21100 / 162 (SC & RC) Max. Gross Heat Input : 6.9 kW Min.
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Fire box Dimensions Width : (with trim, no spacer) 502mm Height : (with trim, no spacer) 586mm Depth : (overall-without fender) 250mm Gas Connection 8mm Compression (Supplied with fire) Efficiency Declaration The efficiency of this appliance has been measured as specified in BS 7977-1 : 2002 and the result is 58%.
INSTALLATION REQUIREMENTS CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a Registered Installer, in accordance with these installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution.
FIREPLACE / SURROUND SUITABILITY The fire must only be installed on a hearth it must not be installed directly onto carpet or other combustible floor materials. The fire is suitable for fitting to non-combustible fire place surrounds and proprietary fire place surrounds with a temperature rating of at least 150 o c. If a heating appliance is fitted directly against a wall without the use of a fire surround or fire place all combustible material must be removed from behind the trim.
Check the chimney pot / terminal and general condition of the brickwork or masonry. If the chimney or flue is in poor condition or if there is no up-draught do not proceed with the installation. If there is a history of down-draught conditions with the chimney / flue, a tested and certificated flue terminal or cowl suitable for the relevant flue type should be considered.
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Table A - Installation Depth Requirements for a Kinder Ceasar being installed into a brick built chimney, requiring 12.0 litres of debris collection volume (fig. 2) Opening Width (mm) Minimum Depth Required (mm) 400 (minimum opening width) 450 (maximum opening width) For example, if the appliance was to be fitted into a 400mm wide opening, the depth required would be 298mm.
1.7 FITTING TO PRE-FABRICATED TWIN WALL METAL FLUE BOXES The appliance may be fitted to twin wall metal flue boxes conforming to the constructional requirements of BS 715 / BS EN 1856-2, (for example the Selkirk LFE 175 box). The box must have a minimum flue diameter of 175mm internal and minimum internal dimensions of 300mm deep by 560mm high by 400mm wide.
SECTION 2 INSTALLATION OF FIRE UNPACKING THE FIRE Carefully lift the fire out of the carton. Remove the loose item packaging carefully from the front of the appliance. Check the contents as listed :- Packing Check List 1 off Fire box / burner assembly 1 off Fender &...
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For manual control models proceed as follows :- Remove the trim / fret. Remove the burner heat shield from the front of the fire box to allow access to the burner. See fig. 3 below. Fig. 3 Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening, then slide it back into position.
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For slide control models proceed as follows: Remove the trim / fret. Remove the burner heat shield from the front of the fire box to allow access to the burner. See fig. 5 below. Fig. 5 Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening, then slide it back into position.
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Fig. 6 Unscrew the burner assembly fixing screws at either side of the firebox, and the two fixing screws at the base of the fire (See fig. 7 below). Carefully pull the base of the burner forwards. The burner can now be removed from the appliance.
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For remote control models proceed as follows: Remove the cast trim. Remove the burner heat shield from the front of the fire box to allow access to the burner. See fig. 8 below. Fig. 8 Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening, then slide it back into position.
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Continue for all models Whilst the fire box is still in position, decide which side the gas supply is to enter the fire from. If concealed pipe work is required plan the pipe run to enter the fire box through one of the openings in the sides of the fire box below the fuelbed support panel and connect to the isolating / inlet elbow.
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The preferred method of fixing which is suitable for almost all situations is the cable fixing method which is described in the following section in detail. To fit using the preferred cable method proceed as follows- Mark out and drill 4 off No 14 (6mm) holes in the back face of the fire opening in the positions shown below in fig.
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Fit a screwed nipple on to each of the cables and pull hand tight up against the tensioning screw, then secure each nipple with a flat bladed screwdriver. See fig. 13 below Fig. 13 Evenly tighten the tensioning nuts to tension both cables and pull the fire snugly against the wall.
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This should not be overtightened. Move the control lever fully downwards and check that the left hand micro-switch operates the igniter and that the control valve spindle is fully depressed. Move the control lever upwards to the “off” position and check that the control lever operates smoothly and safely.
GAS TIGHTNESS AND INLET PRESSURE (MANUAL CONTROL MODELS) Remove the pressure test point screw from the inlet elbow and fit a manometer. Turn on the main gas supply and carry out a gas tightness test. Depress the control knob and turn anti-clockwise to the position marked pilot.
GAS TIGHTNESS AND INLET PRESSURE (REMOTE CONTROL MODELS) Remove the pressure test point screw from the inlet elbow and fit a manometer. Turn on the main gas supply and carry out a gas tightness test. Depress both the round buttons on the handset. The fire will then commence its ignition sequence and will light to high.
SECTION 3 ASSEMBLING FUEL BED AND COMMISSIONING ASSEMBLING THE CERAMICS AND FUEL BED Place the ribbed ceramic fuelbed base on top of the fuelbed support and pull fully forwards to the burner. Make sure that the fuelbed base is located centrally in the fire box. Ensure that the fuelbed base fit fully down onto the fuel bed support and is not lodged on the burner.
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Fit five of the large sized coals onto the front ceramic rail, ensuring that they are evenly spaced. Use the recess’s in the front ceramic rail as a guide for placement. (See fig. 16 below) Fig. 16 Select four of the large coals and arrange behind the front row of coals, ensuring that flame paths as indicated below are not interupted.
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Select five of the large coals and arrange along the rear of the fuelbed, using the ribs in the rear of the fuelbed as a guide for placement. (See fig. 18 below) Fig. 18 Select the four remaining large coals and position to fill the gaps at each end of the third row of coals, as shown.
The exact position and fit of the coals may be finely adjusted to give the most pleasing and random appearance. Warning : Use only the coals supplied with the fire. When replacing the coals remove the old coals and discard them. Fit a complete set of coals of the correct type.
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Remove the backing paper from the self adhesive pad and position the infrared eye in the air channels in the ashpan cover, so that the infrared eye is flush with the front edge of the ashpan cover, as shown below in Fig.
CONNECTING THE BATTERY PACK To prevent un-necessary battery drain, the battery pack that is used to provide the remote control function for this product is disconnected at the factory. Prior to attempting to light the product, can the installer please ensure that the battery pack is re-connected as shown in section b), c) &...
FITTING THE TRIM Fit the 4 off mounting brackets supplied with the fire in the loose items pack to the rear face of the Cast-Iron Trim as shown below in Fig. 22 Fig. 22 4 off Mounting Brackets Fit the fascia to the firebox by hooking the mounting brackets into the slots on the firebox as indicated in Fig.
FITTING THE FRET / ASHPAN The fender is placed up to the front of the ceramic front rail on all models. Position the ashpan under the fender and centralise. LIGHTING THE APPLIANCE (MANUAL CONTROL MODELS) Turn on the gas isolation tap. Depress the control knob and turn anti-clockwise to the position marked pilot.
The gas control can be moved from the High to Low position to give the desired heat output and the flame control adjusted to give the most pleasing flame effect or maximum glow. To turn the fire off, FULLY raise the control lever to the OFF position. WARNING : If the fire goes out for any reason or is turned off and it isnecessary to re-light the fire it is important to allow the fire to cool for 3 minutes before attempting to re-light it.
Fig. 24 High (Large Flame) Off Button Low (Small Flame) Standby Button CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS Close all doors and windows in the room. Light the fire and allow to run for approximately 5 minutes on high position. After approximately 5 minutes hold a smoke match just inside and below the centre of the lower front edge of the top of the fire.
Servicing should be carried out annually by a competent person such as a registered engineer, and must include changing the oxypilot. This is a condition of the Kinder guarantee scheme. The service should include visually checking the chimney and fire opening for accumulations of debris and a smoke test to check for a positive up-draught in the chimney.
Removing the Control Tap from the fire. 4.3.1 Remove the burner assembly as in section 4.1. 4.3.2 Pull the control knob off the control tap spindle. 4.3.3 Loosen and remove the three gas pipe retaining nuts from the control tap and release the ends of the gas pipes from the control tap body. Loosen and remove the thermocouple securing nut from the end of the control tap.
4.5.3 Isolate the gas supply and remove the inlet pipe from the appliance inlet elbow. To allow burner removal, the control lever operating cable must be removed. The control lever operating cable can be seen running across the base of the fire, below the burner. To release the cable, unscrew the cable securing screw located in the centre of the aluminium operating arm and pull the cable out from its fixing hole.
4.7.2 Replace in the reverse order using a 1.5V AA Alkaline Battery. Removing the Oxy-Pilot Assembly Note: Because this appliance is fitted with an atmosphere sensing ‘Oxy- Pilot’ it is not possible to replace the thermocouple separately, because the thermocouple position is factory set to a tight tolerance. Any replacement of parts on the pilot requires a complete new pilot assembly.
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4.9.2 Hold the hexagonal control lever cable locking bush with a spanner and unscrew the locking screw using a 2mm allen key to release the cable from the control lever. The control cable can now be removed from the cable guide tubes. 4.9.3 To fit the replacement cable, thread the end of the new cable into the long length of p.t.f.e.
Remote Control Fires – For Diagrams refer to Section 2 4.10 Removing the burner assembly from the fire. 4.10.1 Prepare work area (lay down dust sheets etc.) 4.10.2 Lift the fender and ash pan cover of the way and put them in a safe location.
Replacement of parts must be carried out by a competent person such as a CORGI registered gas installer. The part numbers of the replaceable parts are as follows, these are available from Kinder Fires who may be contacted at the address shown overpage.
Due to our policy of continual improvement and development the exact accuracy of illustrations and descriptions contained in this book cannot be guaranteed Part No. B-124130 Issue 2 BFM Europe Ltd. Trentham Lakes Stoke-on-Trent Staffordshire ST4 4TJ www.bfm-europe.com Telephone - General Enquiries : (01782) 339000 Telephone - Service : (0844) 7700169...
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