Ezgo Shuttle 4 Owner's Manual And Service Manual page 40

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Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
HYDRAULIC BRAKE FLUID
REAR SHOCK ABSORBERS
ENGINE ELECTRICAL SYSTEM
FUEL SYSTEM
THROTTLE/GOVERNOR LINKAGE
SEMI-ANNUAL - 125 HOURS
DIRECTION SELECTOR
KING PINS
STEERING ASSEMBLY
TIE RODS/LINKAGES
REAR AXLE
AIR CLEANER
OIL FILTER
ENGINE OIL
ANNUAL - 250-300 HOURS
FRONT WHEEL BEARINGS
REAR AXLE
SERVICE BRAKES
FUEL FILTER
SPARK PLUGS
MUFFLER/EXHAUST
VALVES
500 HOURS
TIMING BELT
CARBURETOR
CYLINDER HEAD AND PISTONS
Page 20
✓ Check level, add if required and check for leakage (DOT 3)
✓ Check for oil leakage, loose mounting hardware
✓ Check coil/spark plug wires for cracks/loose connections
✓ Check for leaks at tank cap, lines, filters, pump, carburetor
✓ Check fuel lines for cracks/deterioration
✓ Check operation and governed speed
(includes items listed in previous tables & the following)
✓ Check for wear and smooth movement (lubricate shaft with light oil if required)
✓ Check shift cable spring length
✓ Check for excessive play and tightness of retaining nuts
♦ Lubricate, use wheel bearing grease
♦ Lubricate linkage, use wheel bearing grease
✓ Check bellows and pinion seal for damage or grease leakage
♦ Lubricate, use wheel bearing grease
✓ Check for unusual noise and loose or missing mounting hardware
▲ Replace
♦ Clean in solvent (at oil change), replace 'O' rings if required
▲ Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil,
DO NOT OVERFILL.
(includes items listed in previous tables & the following)
♦ Adjust, see Technician's Repair and Service Manual
♦ Pack, use multi-purpose grease
✓ Check lubricant, add lubricant (SAE 30 oil) as required
▲ Replace lubricant after 5 years
♦ Clean and adjust, see Technician's Repair and Service Manual
✓ Check brake shoe linings, see Technician's Repair and Service Manual
▲ Replace
▲ Replace, Gap .028 - .030 in. (.71 - .76 mm)
✓ Check mounting hardware; check for leaks at head and muffler gaskets
✓ Check cold (intake/exhaust) per Technician's Repair and Service Manual
(includes items listed in previous tables & the following)
✓ Check tension, signs for signs of wear/damage
♦ Clean
♦ Remove carbon from cylinder head and pistons
✓ Check valve seats for carbon buildup and clean as required
Fig. 36 Periodic Service Schedule
Owner's Manual and Service Guide
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