TuffStuff SXT-550 Owner's Manual

TuffStuff SXT-550 Owner's Manual

Deluxe hybrid trainer
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TUFFSTUFF FITNESS INTERNATIONAL
OWNER'S MANUAL
OWNER'S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
SXT-550
Deluxe Hybrid Trainer
SXT-550_Rev0
Revision Date 11-5-2015

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Summary of Contents for TuffStuff SXT-550

  • Page 1 TUFFSTUFF FITNESS INTERNATIONAL OWNER’S MANUAL OWNER’S MANUAL Maintenance & Assembly Instructions IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE SXT-550 Deluxe Hybrid Trainer SXT-550_Rev0 Revision Date 11-5-2015...
  • Page 2: Table Of Contents

    Should additional information be required, or should situations arise that are not covered by this owner’s manual, the matter should be directed to Customer Service at Tuff Stuff Fitness International Inc. in Chino, California. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 3: Overhead Specifications

    OVERHEAD SPECIFICATIONS L 81” X W 44” X H 84” PRODUCT WEIGHT 652 lbs. MAX-LOAD WEIGHT LIMIT - 200 lbs. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 4: Danger, Warning, & Caution Labels Information

    Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 5 Carefully read ALL Danger, Warning & Caution labels posted on the machine SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 6 Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 7 Carefully read ALL Danger, Warning & Caution labels posted on the machine SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 8 Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 9 TuffStuff authorized dealer or TuffStuff customer service personnel. Immediately report any piece of equipment that is not functioning properly. DO NOT ATTEMPT to use or fix any piece of equipment yourself. Contact TuffStuff immediately. ASTM F1749-96 TUFFSTUFF FITNESS INTERNATIONAL, CHINO, CA 91710...
  • Page 10: Important Safety Instructions

    DO NOT pull or perform any exercises to the sides or to the back of the machine. Excessive pulling or force can cause the machine to tip over, and may result in serious injuries or death www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 11 If you have not participated in a regular exercise program, smoke or have signs of high blood pressure, you must obtain a medical exam or consult with your personal physician before performing any SXT-550 exercises illustrated in this manual. SERIOUS INJURY OR DEATH CAN OCCUR...
  • Page 12: Registration, Service & Assembly

    Registration, Service & Assembly Thank you for purchasing the SXT-550 Deluxe Hybrid Trainer. This machine is part of the Tuff Stuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
  • Page 13: Inspection/Maintenance

    Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded from our website www.tuff stuffi tness.com INSPECTION / MAINTENANCE RECORDS DATE REPLACEMENT REPAIRS INSPECTED BY WARRANTY REPAIRS DATE REPLACEMENT REPAIRS INSPECTED BY SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 14: Cable Inspection

    A BREAK ON THE CABLE CABLE END SLIPPING OUT IMPORTANT NOTE: DAMAGED OR WORN CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 15: Step 1

    HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 3 1/4 NYLON INSERT LOCK NUT Z/P 3/8-16 DO NOT REMOVE WIRE STRING ON SIDE FRAMES Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 16 Step 2 Note: Run wire thru brackets as shown below and secure it (do not remove wire). Guide Wire *202 Note : Mid Section Swivel Pulley Bracket has a third screw *201 *200 www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 17 RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042 RETAINING SNAP RING EXT. PLAIN 1 1/4” *200 LOW SECTION SWIVEL PULLEY BRACKET LT *201 MID SECTION SWIVEL PULLEY BRACKET LT *202 TOP SWIVEL PULLEY BRACKET LT SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 18 Step 3 Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 19 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 1 1/4 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 6 1/4 NYLON INSERT THIN PATTERN LOCK NUT Z/P 1/2-13 SPLIT LOCK WASHER Z/P 1/2” SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 20: Step 4

    BUTTON HEAD SOCKET CAP SCREW GR-5 Z/P 3/8-16 X 4 5/8 Note: 1. Once assembled, lean weights forward to easily assemble Step 5 Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 21 9. After the cables are installed, do a set of reps to spread the lubricant thoroughly. 10. Secure second weight plate with hardware shown above. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 22 SPLIT LOCK WASHER Z/P 3/8” HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4 OVAL WASHER Z/P 3/8” Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this and previous loosely tighten steps. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 23 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 SOCKET CAP SCREW Z/P 1/4-28 X 3/4 SPLIT COLLAR B/O 1” SPLIT LOCK WASHER Z/P 3/8” Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 24 Step 7 Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 25 FLAT WASHER SAE Z/P 3/8” HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 NYLON INSERT THIN PATTERN LOCK NUT Z/P 1/2-13 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 4 3/4 SPLIT LOCK WASHER Z/P 3/8” SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 26: Step 8 Lat Cable Routing

    Step 8 Lat Cable Note: Att ach cable to pre-assembled wire string at pulley A and pull wire out thru pulley B www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 27 CABLE STOPPER SHELL 1 1/2 X 1 3/4 NYLON SHORT HANDLE OVAL HEAD PHILLIPS MACHINE SCREW Z/P #10-32 X 1 1/8 SNAP LINK Z/P 8MM X 80MM Note: 1. Some parts not shown/cut out for clarity. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 28 Step 8 Lat Cable Continued CONTINUED FROM PREVIOUS Note: PAGE ON PULLEY “F” Att ach cable to pre-assembled wire string at pulley J and pull wire out thru pulley K www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 29 CABLE STOPPER SHELL 1 1/2 X 1 3/4 NYLON SHORT HANDLE OVAL HEAD PHILLIPS MACHINE SCREW Z/P #10-32 X 1 1/8 SNAP LINK Z/P 8MM X 80MM CABLE BRIDGE BRACKET Note: 1. Some parts not shown/cut out for clarity. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 30: Step 9-10 Mid/Low Row Cable Routing

    Step 9 Mid/Low Row Cable 109 26 www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 31 OVAL HEAD PHILLIPS MACHINE SCREW Z/P #10-32 X 1 1/8 SNAP LINK Z/P 8MM X 80MM 7/8 RD X 1 5/8 LINK 1/8 CABLE Note: 1. Some parts not shown/cut out for clarity. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 32 Step 10 Mid/Low Row Cable 109 26 www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 33 SNAP LINK Z/P 8MM X 80MM 7/8 RD X 1 5/8 LINK 1/8 CABLE Note: 1. Some parts not shown/cut out for clarity. Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 34: Step 11 Press Bar Cable Routing

    Step 11 Press Bar Cable www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 35 1. Some parts not shown/cut out for clarity. 2. Fasten bolt to depth of 1” inside the top plate 3. This cable adjustment will adjust the following cables A. Lat and Press Bar cable SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 36 Step 11 Press Bar Cable Continued   www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 37 Step 11 Press Bar Cable Continued  SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 38: Step 12 Tension Cable Routing

    SPLIT LOCK WASHER Z/P 1/2” Note: 1. Some parts not shown/cut out for clarity. 2. Fasten bolt to a depth of 1” 3. This cable adjustment will adjust the following cables A. Mid/Low Row cable. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 39 SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 40: Step 13 Leg Extension/Curl Cable Routing

    Step 13 Leg Extension/Curl Cable www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 41 3. This cable adjustment will adjust the following cables A. Leg Extension/Curl cable 4. After installing the cables do a few sets on each station to pre-stretch the cable. 5. Make any necessary cable re-adjustments. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 42 Step 14 Step 14 Assembly List Item # Description Qty. WEIGHT SHIELD LT WEIGHT SHIELD RT BUTTON HEAD SOCKET CAP SCREW GR-8 Z/P 1/4-20 X 3/4 FLAT WASHER USS Z/P 1/4” PLASTIC LID www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 43 Step 15 Step 15 Assembly List Item # Description Qty. FOOT ROLL TUBE 1 X 19 1/2 SOCKET SET SCREW Z/P 10-32 X 1/8 SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 44 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 1/4 FLAT HEAD SOCKET HEAD Z/P 3/8-16 X 1 FLAT WASHER SAE Z/P 3/8” NYLON FOOT ROLL BUSHING NYLON FLAT WASHER 1 X 1 1/4 X 1/16 www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 45: Parts List

    BRONZE BUSHING SAE 841 (302033) .502X.628 X 1/2 X 7/8 X 1/8 BNH0528 SNAP LINK Z/P 8MM X 80MM BNH0065 BUTTON HEAD SOCKET CAP SCREW Z/P 1/4 20 X 1 BNH3312 SOCKET CAP SCREW GR 8 Z/P 1/4 28 X 3/4 BNH2389 SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 46 LOW SECTION SWIVEL PULLEY BRACKET LT UP7674X2 MID SECTION SWIVEL PULLEY BRACKET RT UP7678X1 *201 MID SECTION SWIVEL PULLEY BRACKET LT UP7678X2 OFFSET DOUBLE PULLEY BRACKET UP7756X1 *202 TOP SWIVEL PULLEY BRACKET LT UP7668X2 PRESS BAR UP7664X1 www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 47: Pre-Assembled Components

    Pre Assembled Components *1 UP7720X1 *2 UP7986X1 *11 UP7759X1 *24 UP7674X1 SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 48 Pre Assembled Components *27 UP7678X1 *28 UP7756X1 104 154 *29 UP7664X1 www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 49 Pre Assembled Components *36 UP7665X1 *39 UP7666X1 107 159 SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 50 Pre Assembled Components *46 UP7724X1 70 85 139 85 *47 UP7668X1 *202 UP7668X2 www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 51 Pre Assembled Components *25 UP7661X1 *50 UP8420X1 85 107 Guide Wire Guide Wire SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 52 Pre Assembled Components *48 UP7658X1 *49 UP7677X1 *9 UP8421X1 *200 UP7674X2 *201 UP7678X2 107 85 *18 UP7735X1 www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 53 Pre Assembled Components *19 UP7659X1 155 20 *8 UP7653X1 SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 54: Basic Exercise Guide

    Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 55 Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 56 Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 57 Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 58 Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. www.tuff stuffi tness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 59: Notes

    Notes SXT-550 Deluxe Hybrid Trainer www.tuff stuffi tness.com...
  • Page 60: Warranty

    No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of the party. Contact TuffStuff Fitness International, Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.

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