NovoPress HP 300 Operating Instructions Manual
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NovoPress HP 300 Operating Instructions Manual

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Operating Instructions

for
CRIMPING TOOL
HP 300
01000\B04eng
0295

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Summary of Contents for NovoPress HP 300

  • Page 1: Operating Instructions

    Operating Instructions CRIMPING TOOL HP 300 01000\B04eng 0295...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS CE Conformity Attestation Safety Regulations Operative Range..................1 Technical Specifications................1 Operation....................1 Use ......................2 Crimping ..................... 3 Changing Tools................... 5 Maintenance ....................6 Minimum Quantity of Pressing Operations to be carried out per Cable Termination ............7 01000\B04eng 0295...

  • Page 3: Operative Range

    HYDRAULIC CRIMPING TOOL HP-300, Order No.: 1000 Operative Range WARNING! THE HP 300 IS A HAND TOOL AND SHOULD NOT BE USED AS A STATIONARY TOOL. Cable lugs and pressing connectors for copper and aluminium conductors can be pressed with the HP 300.

  • Page 4: Use

    Connect the crimping tools to the hydraulic unit HA 1 using the connector (A). Note! The HP 300 can only be oprerated with the hand switch (H). The foot switch (F) is used only for the EMERGENCY STOP function (see operating instructions HA 1 / HA 2).

  • Page 5: Crimping

    Crimping Place the end of the cable with the terminal into the crimping head. Then: If the HA 1-ES is used, press the hand switch (H) and keep pressed until the control valve shuts the machine off. Then release the hand switch (H). NOTE: The piston must return completely before the next crimp is made.
  • Page 6 NOTE! − Crimping should not be interrupted before the hydraulic valve has automatically shut off. Otherwise the crimp depth will not be sufficient. − Only for V-pressings: If more than one crimp is made in the same place, the cross-section will be too small. −...

  • Page 7: Changing Tools

    Changing Tools WARNING! UNCOUPLE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING OUT MAINTENANCE WORK! Loosen the retaining screw (10) and threaded pin (11) until the upper tool (12) can be removed from the crimping head or the lower tool (13) can be removed from the piston rod (15). Insert the new tool and tighten the screws firmly.

  • Page 8: Maintenance

    Maintenance WARNING! UNCOUPLE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING OUT MAINTENANCE WORK! If dirty: Clean upper and lower tool. Clean entire crimping cylinder. Every week: Check upper and lower tool for any damage. Replace, if necessary. Every month: Check marked areas for possible leakage and send in HP300 for repair, if necessary.

  • Page 9: Minimum Quantity Of Pressing Operations To Be Carried Out Per Cable Termination

    Pressing Cylinder HP 300 Minimum Quantity of the Pressing Operations to be carried out per Cable Termination V-pressings Hexagon Pressings as per DIN 48083, Part 4 Cross Tool Ident No. section mm² < 80 > 80 Cable Lug Cable Lug N/mm²...
  • Page 10 Repairs / Service Scharnhorststraße 1 Postfach 101163 D-41460 Neuss D-41411 Neuss Telex 8 518 015 Tel. 02131 / 288-0 Telefax 02131 / 28855...

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