NovoPress HPM 400 Operating Instructions Manual

NovoPress HPM 400 Operating Instructions Manual

With manual hydraulics
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Operating Instructions

for
CRIMPING TOOL
with manual hydraulics
HPM 400
05200\B02eng
1094

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Table of Contents
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Summary of Contents for NovoPress HPM 400

  • Page 1: Operating Instructions

    Operating Instructions CRIMPING TOOL with manual hydraulics HPM 400 05200\B02eng 1094...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Regulations Operative Range......................1 Technical Specifications ....................1 Crimping .........................2 Description of Functions ....................3 Return stroke ........................3 Changing Tools.......................4 Maintenance ........................4 Minimum Quantity of Pressing Operations to be carried out per Cable Termination..5 05200\B02eng 1094...
  • Page 3: Operative Range

    CRIMPING TOOL WITH MANUAL HYDRAULICS HPM 400, Order No.: 5200 Operative range: Cable lugs and pressing connectors for copper and aluminium conductors can be pressed with the HPM 400. Pressing Range for V-pressings: Copper conductors from 16 to 400 mm...
  • Page 4: Crimping

    Crimping Insert the connector/connector sleeve with cable into the crimping head. Operate the pump levers (1) until a clear recoil is felt. The crimping process is then completed. Depending on the cross-section to be crimped, up to 50 strokes may be necessary. NOTE: Only for V-pressings: When crimping aluminium conductors, the sleeve may be bent.
  • Page 5: Description Of Functions

    Too close a distance: pressed too deep Description of functions While the pump levers (1) are being operated the following functions are performed automatically: - Accelerated pre-stroke of the piston with the lower die until contact is made with the connector/ connector sleeve at the point to be crimped.
  • Page 6: Changing Tools

    Clean upper and lower tool. Clean entire crimping cylinder. Every week: Check upper and lower tool for any damage. Replace, if necessary. Every month: Check marked areas for possible leakage and send in HPM 400 for repair, if necessary. 05200\B02eng 1094...
  • Page 7: Minimum Quantity Of Pressing Operations To Be Carried Out Per Cable Termination

    Pressing Cylinder HPM 400 Minimum Quantity of the Pressing Operations to be carried out per Cable Termination Hexagon Pressings as per V-pressings DIN 48083, Part 4 Tool Cross Ident No. section mm Cable Lug Cable Lug DIN 46235 DIN 46329 <80 N/mm...
  • Page 8 Service Scharnhorststraße 1 Postfach 101163 D-41460 Neuss D-41411 Neuss Telex 8 518 015 Tel. 02131 / 288-0 Telefax 02131 / 28855...
  • Page 9 Pump levers Lower die Turn button Retaining screw Upper die Retaining screw Lower tool Cable lug Lower tool Cable lug Unterwerkzeug = bottom tooling Oberwerkzeug = top tooling Gewindestift Retaing screw Halteschraube= holding screw Unterwerkzeug 6-kant Hexagon lower tool Zentrierbohrung Centering bore 05200\B02eng 1094...

Table of Contents