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NovoPress HSBL Series Operating Instructions Manual

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Operating Instructions
for the
SYSTEM TOOLS
HSBL
02420\B05eng
0696

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Summary of Contents for NovoPress HSBL Series

  • Page 1 Operating Instructions for the SYSTEM TOOLS HSBL 02420\B05eng 0696...

  • Page 2: Table Of Contents

    Contents Page CE Conformity Attestation Safety regulations Working cylinder HSBL - Cable cutters, Order No. 1081 HSBL - Cutting tool 120, Order No. 2350 HSBL - Cutting tool 160, Order No. 7020 HSBL - Plying iron with angle indicator, Order No. 1179 HSBL - Punching tool 120, Order No.

  • Page 3: Working Cylinder

    The cylinder (1) is fastened with a bolt (2) to the tool being used. The bolts (2) are situated at the end of the cylinder spars. The cylinder can be driven by the NOVOPRESS hydraulic unit; we recommend the HA 1 hydraulic system with an electric motor.
  • Page 4 Rapid-action coupling Coupling Hold the coupling sleeve (KM) at the sliding sleeve (SH) and slide onto the coupling plug (KS). Uncoupling Hold the coupling sleeve (KM) at the sliding sleeve (SH) and pull off of the coupling plug (KS). To deaerate the cylinder carry out a few idle strokes. The hydraulic unit must be on a higher level than the cylinder during this procedure.

  • Page 5: Hsbl Cable Cutters, Order No. 1081

    HSBL CABLE CUTTERS, Order No. 1081 Operative range Copper and aluminium cables of up to a diameter of 120 mm (4 ") can be cut with these cutters. Technical specifications: Width: (5.5") Length with working cylinder (25.6") Height (13,8") Weight (6.6 lb) ATTENTION ! BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR...

  • Page 6: Hsbl - Cutting Tool 120, Order No. 2350

    HSBL - 120 Cutting Tool, Order No. 2350 Operative range You can cut the following with this tool: – copper and aluminium rails of up to 120 x 10 mm (4 " x " ) with a max. strength of 250 N/mm (36 250 psi).
  • Page 7 Cutting: Lift the protective device (10). Place the rail into the cutting tool and align. Note: The distance between the outer edge of the cutting strip (14) and that of the cutting edge (15) is 25 mm. Release the protective device (10). Press the foot switch on the hydraulic unit and keep pressed until cutting is completed.
  • Page 8 Maintenance ATTENTION ! BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING OUT MAINTE- NANCE WORK, UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS ! After every 10 cutting operations: Remove any shreds, chips etc. from the cutting edge (6) and cutting strips (4).

  • Page 9: Hsbl - Cutting Tool 160, Order No. 7020

    HSBL - 160 Cutting Tool, Order No. 7020 Operative range You can cut the following with this tool: – copper and aluminium rails of up to 160 x 12 mm (6" x " )with a strength of max. 250 N/mm (36 250 psi).
  • Page 10 Cutting: Place the rail into the cutting tool and align. Press the foot switch on the hydraulic unit and keep pressed until cutting is completed. Return Stroke Limitation: The return stroke can be adjusted continuously. Before setting the return stroke, the cutting edge must have been lowered.
  • Page 11 Maintenance ATTENTION ! BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING OUT MAINTENANCE WORK, UNCOUPLE THE HYDRAULIC UNIT OR DI- SCONNECT IT FROM THE MAINS ! After every 10 cutting operations: Remove any shreds, chips etc. from the cutting edge (2) and cutting strips (3).

  • Page 12: Hsbl - Plying Iron With Angle Indicator, Order No. 1179

    Changing the cutting edges 1. Remove the working cylinder. 2. Take out the guard plate (14). 3. Pull up the cutting edge holder with the edge (29 and 2) and tilt out. 4. Unscrew the bolt (24) and change the edge (2). Changing the cutting rails Unscrew the four bolts (21) Remove parts Nos.
  • Page 14 HSBL - Plying Iron and Angle Indicator, Order No. 1179 Operative range This plying iron can bend: copper and aluminium conductor rails of up to 120 x 10 mm (4 " x ") with a strength of up to 250 N/mm (36 250 psi).
  • Page 15 Aligning the bottom tool A) At right angles to the angle indicator Align the U-shaped bottom tool (11) at right angles to the angle indicator (13) with the help of a back square (20). Screw the threaded pins (15 and 17) onto the cylinder spars (4) so that they slide along the whole length of the cylinder spars (4) without any play.

  • Page 16: Hsbl - Punching Tool 120, Order No. 1118

    B) By running the machine with a piece of con- ductor rail, sized 120 x 10 (4 " x )", placed in it. Turn back the nuts (16) on the threaded pins (15 and 17) by about 3 revolutions. Unsrew the threaded pins (15 and 17) so that there is at least 2 mm of play be- tween the cylinder spars (4) and the threaded pins.
  • Page 17 Accessories HAV-2 Hydraulic Stop, Order No. 1627 Operative range A hydraulic stop (HAV-2) can be supplied as an accessory to the HSBL plying iron. The HAV-2 hydraulic stop limits the forward and backward movements of the HSBL cylinder. The HAV-2 is of great use in mass production.
  • Page 18 Maintenance ATTENTION ! UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING OUT MAINTENANCE WORK. After each use: Remove any dirt, chips etc. from the HSBL plying iron and the HA2-V. Every week: Clean HSBL plying iron. HA2-V After every 3 months: Grease thread of the HA2-V.
  • Page 19 (53 650 psi). The largest hole size is 21 mm diameter. The punch can be operated with all NOVOPRESS hydraulic units (except with the HA 2). We recom- mend that the HA 1 hydraulic unit equipped with an electric motor be used.
  • Page 20 Application rules for tools – The diameter of the hole to be punched must not be less than the thickness of the material. If this rule is not followed, the tool will be damaged. – It is not permitted to increase the size of a hole by consequential punching, since this results in damage of the tool.

  • Page 21: Hsbl - Punching Tool 160, Order No. 7050

    Punching without a template Place the center-marked rail in the punch’s working area. Lift the rail and align the center mark with the back center of the top tool and hold. Straighten the rail so that it is parallel to the bottom tool’s surface. Activate the foot switch on the hydraulic unit (punching).
  • Page 22 Standard upper tool (black) correct wrong The black standard upper tools must not be used in conjuction with the auxiliary strippers, because: — the center is not visible — the collar of the upper tool may collide with the auxiliary stripper.7 Assembly Place the auxiliary stripper (26) in the holding down appliance (25) and push it firmly into position...
  • Page 23 Mounting 1. Attach the holder (20), Order No. 4109, with two cap screws (M10 x 16) (21) to the press plate (10) in such a way that the top edges of the holder (20) and press plate (10) are level. 2.
  • Page 24 160 x 6 mm, with a strength of up to 370 N/mm (53 650 psi). The maximum hole diameter is 21 mm. The punch can be used with all NOVOPRESS hydraulic units, except with the HA2. We recommend that the HA 1 with an electric motor be used. Technical specifications...
  • Page 25 WITH STOP DEVICE Slide the rail in onto the stop device and hold it there until punching is completed. Setting the stop device (see section "STOP DEVICE") ATTENTION ! BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING OUT MAINTENANCE WORK, UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS! Accessories Punching with a template...
  • Page 26 Changing the templates The templates are flat irons with holes fo the corresponding hole arrangement. Move the slide (31) or the stop rail (30) until it comes to rest against the stop. Lift the template (33, 34) and pull out. Take care, when inserting the template, that the centering bolt clicks into the last hole on the template...
  • Page 27 For the manufacture of templates which comply with your requirements, we will supply unmarked guiding plates. Ref.-Nos.: Unmarked guiding plate for X-axis (60) is 7681 Unmarked guiding plate for the Y-axis (61) is 7682 The distance "e" for the boring (D=.216") are to be determined in accordance with the attached drawing. For the measures e , and e , please refer to the applicable standards.
  • Page 28 Service Scharnhorststraße 1 Postfach 101163 D-41460 Neuss D-41411 Neuss Telex 8 518 015 Tel. 02131 / 288-0 Federal Republic of Germany Telefax 02131 / 28855...