Crimping procedure ........3 Working with the HPA 400 ........4 Crimping tool and rechargeable battery .
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CE - KONFORMITÄTSERKLÄRUNG entsprechend EG-Maschinenrichtlinie 98/37/EG, Anhang II A Novopress GmbH & Co KG Scharnhorststr. 1 D-41460 Neuss Akku-Kabelschuhpresse HPA 400 Ser-nr: ..........EN 292, EN 294, EN 349, EN 55014-2, EN ISO 9001, 89/336/EWG UVV VBG1, UVV VBG4, UVV VBG5, VDE 0100, VDE0106 Hiermit erklären wir, daß...
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Con la presente declaramos que la máquina Si dichiara che la macchina appresso descritta denominada a continuación, por su concepto y por su soddisfa, per concetto, tipo e modello messo in construcción, cumple con los requisitos commercio, le esigenze di base di sicurezza e sanità fundamentales de seguridad y sanidad en vigor.
APPROPRIATE USE The battery-driven crimping tool HPA 400 is designed for crimping cable lugs or compression joints. Appropriate use also involves observing these operating instructions and the safety in- structions as well as adhering to the maintenance and cleaning activities.
Leave safety devices where they belong. Hand tools may not be installed as fixtures. Repair and maintenance. Have repairs and maintenance work carried out in an authorised NOVOPRESS specia- list workshop. Only use original and identical NOVOPRESS spare parts. We reject all responsibility and liability for work carried out by third- party personnel.
HPA 400 SAFETY TIPS FOR ELECTRIC TOOLS Attention! In order to avoid electric shock, danger of injury and burning the following basic safety measures are always to be taken when using electric tools. Read and observe the notes before using the device. Keep the safety tips in a safe place.
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• The earth conductor strip for explosion-proof tools must have an earthed contact. • only allow the device to be repaired by a specialist or in an authorised NOVOPRESS specialist work-shop • only use original and identical NOVOPRESS spare parts.
The tool works with an electro-hydraulic recharge- able battery. A special feature of the HPA 400 is the flat, compact construction which ensures easy, fast operation. The crimping head which can be rotated by 90° makes working easy, even if space is limited.
HPA 400 Technical specifications Crimping device: Plunger force: 110 kN Operating pressure: 550 bar Stroke: 60 mm Cross-section range: V crimping Cu 16 bis 400 mm AL 50 bis 400 mm Hexagonal crimping Cu 16 bis 240 mm Al 25 bis 185 mm Max.
HPA 400 Control elements and displays Red LED display = crimping is currently being carried out Green LED display = tool is operative Start button = to instigate crimping Retract button = retracting the plunger Battery level display with 5 LEDs...
HPA 400 Working with the HPA 400 Note! The plunger is retracted when the retract button is pressed. The plunger only retracts for as long as the retract button is pressed. The plunger only needs to be retracted as far as required for the next crimping.
HPA 400 Changing the battery If no green LEDs are lit up the battery has to be recharged. Press the two buttons on the side inwards. Push the battery out towards the rear of the tool. Line up the recharged battery on the lower casing section of the tool.
HPA 400 Crimping Prerequisite - the tool is operational, the green LED is lit up. • Insert the end of the cable, with cable lug or compression joint in position, into the crimping head. • Press the start button and hold it down.
HPA 400 Tips for crimping On request, Novopress can supply test rods with testing instructions (order number 4104) for checking the crimping depth. Tips on V crimping: – When crimping aluminium conductors it is possible that the sleeves could distort. This can be prevented if every second crimping is offset by 180°.
HPA 400 Changing tools Plunger Grub screw Lower tool section Crimping head 10 Upper tool section 11 Knurled screw 12 Lower tool section for hexagonal crimpings 13 Center hole on the Lower tool section Proceed as follows to change the tool: Withdraw the plunger rod (6) out of the tool until the grub screw (7) can be accessed..
Every month: Inspect the upper and lower tool sections for damage and replace if required. Every year: Inspection of the crimping tool in an authorised NOVOPRESS workshop (see also guarantee provisions for new tools). Note! Only use ORIGINAL NOVOPRESS SPARE PARTS.
HPA 400 Brief description of the LED displays on the grip. Error signals before the crimping tool was able to start up Green LED- Red LED- Cause Remedy display display not lit up not lit up voltage drop Read battery charge level (battery has run down) (see Sec.
HPA 400 Appendix The minimum number of crimpings to be carried out per cable end. Crimping tool HPA 400 The minimum number of crimpings to be carried out per cable end V crimpings Hexagonal crimpings in accordance with DIN 48083, section 4...
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