Related Manuals for Fisher & Paykel Titan aerotech OD301US
Summary of Contents for Fisher & Paykel Titan aerotech OD301US
- Page 1 Ô Model OD301 Model OS301 MODELS OD301US OS301US OD301MUS OS301MUS OD301MNZ OS301MNZ 545735A...
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Page 3: Table Of Contents
Contents SERVICING REQUIREMENTS..........................6 & S ..............................6 EALTH AFETY 1.1.1 Electrical Safety...............................6 1.1.2 Electrostatic Discharge............................6 1.1.3 Good Working Practices ..........................6 1.1.4 Insulation Test ..............................6 1.1.5 Sheet Metal Edges ............................6 ..............................7 PECIALIZED OOLS 1.2.1 Static Strap..............................7 1.2.2 Fisher & Paykel Smart Tool..........................7 TECHNICAL OVERVIEW............................8 ...............................8 PECIFICATIONS... - Page 4 3.14 S ................................24 LOCK 3.15 L ................................25 ANGUAGE 3.16 O ................................25 ESET DIAGNOSTICS................................. 26 ........................... 26 NTERING THE ECHNICIAN ..........................26 XITING THE ECHNICIAN ..........................26 ECHNICIAN AVIGATION .......................... 28 CCESSING ECHNICAL ............................28 ECHNICAL FAULT DIAGNOSTICS ............................29 SYMPTOM: O .
- Page 5 7.20 O ................................59 7.21 O – D ........................... 59 ISASSEMBLY 7.22 M .............................. 62 ROBE OCKET 7.23 O ..........................62 SSEMBLY 7.24 C ..........................64 OMPONENT OCATION UIDE - 5 -...
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Page 6: Servicing Requirements
1. Servicing Requirements 1.1 Health & Safety Note: When servicing the AerotechÔ oven, health and safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are illustrated throughout the service information to remind service people of the health and safety issues. -
Page 7: Specialized Tools
1.2 Specialized Tools 1.2.1 Static Strap The static strap is to be used as E.S.D. protection when replacing or handling electronic components. 1.2.2 Fisher & Paykel Smart Tool Handheld computer supplied in protective case with F&P diagnostics software and service information loaded: P/N 813140 (includes light pen P/N 425930). -
Page 8: Technical Overview
2. Technical Overview 2.1 Oven Specifications Weight: 190 lbs. (86 Kg) Weight: 340 lbs. (154 Kg) Power Rating: Single Supply Rating Double Supply Rating Voltage Voltage USA / Can 3wire 120/240v 5.1Kw 3wire 120/240v 9.2Kw USA / Can 120/208v 3.9Kw 120/208v NZ / AUS 220/240v... -
Page 9: Serial Number
2.5 Serial Number The serial number consists of three letters and six digits and contains the following information: Example: M 123456 Sequential Serial Number Manufacturing Plant Code FISHERPAYKUL Code indicates month of manufacture CUMBERLAND Code indicates year of manufacture Cumberland Code Letter C Year 1 Fisherpaykul Code... -
Page 10: Cooling Fan
2.7 Cooling Fan Notes: The cooling fan will come on as soon as the oven mode is altered from the OFF position, but will turn off again after 8 seconds if no temperature is selected. The cooling fan will stay on after an oven mode has been selected, and will turn off only if the oven cavity has cooled below 300°F (150°C). -
Page 11: Outer Broil / Grill Element
2.9 Outer Broil / Grill Element Note: The outer broil / grill element will turn on 8 seconds after an oven mode that uses it, is selected. Operational Modes: Bake Aero Bake Warm Maxi Broil / Grill Aero Broil Roast Self-Clean Voltage: 230/240... -
Page 12: Fan Element
2.12 Fan Element Note: The fan element and oven fan will both turn on 8 seconds after an oven mode that uses them is selected. Operational Modes: True Aero Bake (pre-heat assistance only) Aero Bake Aero Pastry (pre-heat assistance only) Pastry Bake (pre-heat assistance only) Voltage: 230/240... -
Page 13: Halogen Bulbs
2.16 Halogen Bulbs Note: The lights will come on when the door is opened or when an oven mode is selected. The lights will turn off if the door is closed or if the oven cook time has finished. There are three soft start halogen bulbs in each oven cavity. Voltage: Wattage: 20 watt... -
Page 14: Function L.c.d Module
2.22 Function L.C.D Module Note: This component is controlled by the clock module and displays the oven mode selected by the switch module. Current Draw: 72 mA 2.23 Clock Module Note: This module contains a flash micro-controller which controls all oven electrical components. Data can be read from the micro-controller using the Fisher &... -
Page 15: Power Transformer
2.25 Power Transformer 12v/120v 60hz NZ/AUS 12v/240v 50hz 2.26 Cooling Fan Resistor Power Rating: 50 watt Resistance: 220 Ohms Max Ambient Temp: 85°C (185°F) 2.27 Thermal Limiters Note: If a thermal limiter has tripped there will be no continuity across the contacts. Note: TL = Thermal Limiter MTL = Microtemp thermal limiter Double... -
Page 16: Isolating Relay
MTL (Microtemp Limiter) This is a non-resettable thermal limiter positioned to detect electronics area over temperature caused by a cooling fan failure. When it trips it will cut power to the power transformers disabling the oven. Capacity Rating: 25 Amps at 240 VAC. -
Page 17: Xy-Capacitor
2.29 XY-Capacitor Note: This Capacitor provides surge protection for the oven. Voltage: 250 VAC Class: X2Y2 Temp Range: -105 to 210°F (- 40 to 100°C) 2.30 Micro Switches Note: There are three micro switches in the door lock assembly. Voltage 2.31 Self-Clean Pyrolytic Cycle Duration: 3hrs... - Page 18 returned to manual operation. Pressing the PUSH TO CLEAR button and turning the oven mode and temperature dials to the OFF position does this. At the completion of the self-clean cycle, there may be grey ash deposited on the inside of the oven.
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Page 19: Oven Mode Element And Fan Profiles
2.32 Oven Mode Element and Fan Profiles Note: If the oven door is opened during oven use the oven fan and elements will turn off until it is closed again. Oven Cool Broil/Grill Broil/Grill Oven Base Throat Smoke Mode Outer Inner Element Element... -
Page 20: Use & Care Of The Oven
3. Use & Care of the oven 3.1 Setting the Clock The clock has a default 12 hour display and a minute timer function. ‘ 12:00’ will be shown and the colon will flash when the oven has been turned on at the wall. While the colon is flashing, rotate the PUSH TO CLEAR knob until the correct time of day is displayed. -
Page 21: Active Vent And Cooling Fans
· Warm. This is a constant low heat of 75 degrees C (165 degrees F) from the top outer and the lower concealed elements. · Roast. This is a two step program where, during the first stage, the complete broil / grill element and the oven fan come on to sear the meat. -
Page 22: Set Automatic / Delayed Time Cooking
3.7 Set Automatic / Delayed Time Cooking · Check that the clock shows the correct time. · Select upper or lower oven cavity by pressing UPPER / LOWER (for double ovens only). · Press the COOK TIME button. ‘Cook Time’ and ‘Auto’ will flash and ‘00:00’ will show in the oven display. -
Page 23: Set Automatic Stop Cooking
3.8 Set Automatic Stop Cooking Press the STOP TIME button and turn the PUSH TO CLEAR knob to display the time the oven is to switch off. Then choose the cooking mode and temperature. These settings will be adopted and will activate after 8 seconds. ‘Auto’ and the remaining cook time will show in the clock display. -
Page 24: Temperature Scale
3.11 Temperature Scale The temperatures can be displayed as either Fahrenheit or Celsius. To change temperature display: · Enter the User Select mode. · Turn the oven mode dial until ‘Temp Scale’ appears in the display. · Press the PUSH TO CLEAR button to select either ‘C’ or ‘F’ in the clock display. ·... -
Page 25: Language
3.15 Language This can be set to display the various settings in either American English (US), English (EN), French (FR) or Spanish (SP). To change the language setting: · Enter the User Select mode. · Turn the oven mode dial until ‘Lang US’ appears in the display. ·... -
Page 26: Diagnostics
4. Diagnostics 4.1 Entering the Technician Mode Ensure all oven modes and temperature displays are set to ‘OFF’. Ensure no cooking auto functions are set. Enter User Set Mode by pressing ‘TIMER’ and then the ‘CLOCK’ button, hold for 2 seconds. Turn the oven mode knob counter clockwise one position. - Page 27 Knob Oven Position Mode Description (clockwise) Display Broil/Grill Element Inner. INNER Broil/Grill Element Outer. OUTER Fan Element and Oven Fan. ELEMNT OVEN Oven Cavity Fan. THROAT Throat Element. ELEMNT LOWER Base Element. ELEMNT COOLNG Cooling Fan. Catalytic Smoke Eliminator. ELIM CAVITY Cavity Lights.
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Page 28: Accessing Technical Data Log
4.4 Accessing Technical Data Log Enter Technician Mode (refer to Section 4.1) Choose Tech Select option “DOWN LOAD” Hold the Fisher & Paykel “Smart Tool” up to clock module display (top left corner) to initiate download. Data can now be viewed on your PC. 4.5 Technical Data Log The Technical Data Log has a PC interface containing several sections of information. -
Page 29: Fault Diagnostics
5. Fault Diagnostics 5.1 SYMPTOM: Oven electrical components are unresponsive POSSIBLE CAUSES: · Blown fuse · Faulty supply wiring or connections · Faulty power transformer · Tripped microtemp limiter · Faulty power module PROCEDURE Check the circuit breaker or fuse at the switchboard (replace fuse if blown). Test for correct supply voltage to transformers on main terminal block. -
Page 30: Symptom: Control Buttons Or Clock Display Not Operating Correctly Or Unresponsive
5.2 SYMPTOM: Control Buttons or Clock Display not operating correctly or unresponsive POSSIBLE CAUSES: · Loose connection to power module · Faulty clock module assembly · Lens has come loose from adhesive · Faulty power module PROCEDURE: If one of the clock display segments is flashing or is showing a warning then refer to the user guide for warning identification. -
Page 31: Symptom: Faulty Temperature Or Oven Mode L.c.d. Modules
5.5 SYMPTOM: Faulty Temperature or Oven Mode L.C.D. Modules POSSIBLE CAUSES: · Loose connection to clock module · Faulty temperature or oven mode L.C.D. module PROCEDURE: If the fault is that one segment of the display is always on or always off then replace the L.C.D. -
Page 32: Symptom: Oven Under Cooking
5.7 SYMPTOM: Oven Under Cooking POSSIBLE CAUSES: · Incorrect oven use · Incorrect temperature scale used · Faulty temperature sensor · Faulty oven element · Blown thermal limiter · Faulty power module PROCEDURE: Ensure the oven door is closed when using any oven mode. Ensure the correct temperature scale has been set (°F or °C). -
Page 33: Symptom: Baking Burns On The Top
5.8 SYMPTOM: Baking burns on the top POSSIBLE CAUSES: · Incorrect oven use · Incorrect temperature scale used · Faulty temperature sensor · Faulty oven element · Faulty power module PROCEDURE: Check the oven Use & Care Guide for troubleshooting tips Ensure the correct temperature scale has been set (°F or °C). -
Page 34: Symptom: Oven Seems To Be Functioning Normally But Does Not Heat
5.10 SYMPTOM: Oven seems to be functioning normally but does not heat POSSIBLE CAUSES: · Oven still in Sales Mode (Refer Section 4.0 Diagnostics). · Faulty oven door switch or door not closed · Tripped thermal limiter · Faulty temperature sensor ·... -
Page 35: Symptom: Oven Lights Do Not Turn On / Off
Replace the power module if no other component faults can be found. (Refer to Servicing Instructions Section 7.9) 5.12 SYMPTOM: Oven Lights do not turn On / Off POSSIBLE CAUSES: · Blown oven light bulbs · Faulty oven door switch ·... -
Page 36: Symptom: Fault Code F3 Displayed
5.15 SYMPTOM: Fault Code F3 displayed CAUSE: The oven temperature is sensed at over 600°F (315°C) during normal cooking operation. PROCEDURE: Check for temperature sensor fault. (Refer to Section 5.23) Check for oven element faults (Refer to Section 5.22) Replace the power module if no other component faults can be found. (Refer to Servicing Instructions Section 7.9) 5.16 SYMPTOM: Fault Code F4 displayed CAUSE:... -
Page 37: Tracing Cooling Fan Faults
Check for oven door switch and door lock switch faults. (Refer to Section 5.25). Check for temperature sensor faults. (Refer to section 5.23). Replace the power module if no other component faults can be found. (Refer to Servicing Instructions Section 7.9) 5.19 Tracing Cooling Fan Faults Refer to Technical Overview Section 2.7 PROCEDURE:... -
Page 38: Tracing Oven Light Faults
Test for 240volts across contacts or substitute fan with a dummy load. Replace fan if 240volts are present or if dummy load operates. (Refer to Servicing Instructions Section 7.18). Check the continuity of the fan wiring back to power module including thermal limiters and the isolating relay. -
Page 39: Tracing Element Faults
5.22 Tracing element faults Refer to Technical Overview Section 2.9, 2.10, 2.11, 2.12 & 2.32 PROCEDURE: Element does not turn off (element run-away) Note: In normal operation the element will cycle (turn On & Off) when the cavity temperature has reached the set point. This can be detected by listening for the switching noise of the element relay switch on the power module or using a current meter. -
Page 40: Tracing Oven Temperature Sensor Faults
5.23 Tracing oven temperature sensor faults Refer to Technical Overview Section 2.15 PROCEDURE: Enter Technician Mode diagnostics to view cavity temperature reading. (Refer to Diagnostics Section 4.3) Record cavity temperature reading then substitute the oven temperature sensor with a new sensor. (Refer to Servicing Instructions Section 7.12) Record cavity temperature reading from new sensor. -
Page 41: Tracing Oven Door Switch And Door Lock Switch Faults
Replace any faulty thermal limiter with one having the same trip temperature. (Refer to Servicing Instructions Section 7.11) Trace the component that is most likely to have caused the thermal limiter to trip. Tracing likely cause of tripping: Note: Thermal limiters are positioned in specific places to detect certain components failing. -
Page 42: Determining Which Power Module Is Faulty In A Double Oven (F4 Or F5 Fault Codes)
If the wiring continuity and insulation resistances are good, then it is likely that these switches are not faulty. (Refer back to Symptom Procedure Checklist for further component tests). 5.26 Determining which power module is faulty in a double oven (F4 or F5 Fault Codes) Refer to Technical Overview Section 2.24 Set-up double oven as if it were a single oven so that the faulty power module can be... -
Page 43: Wiring Diagrams
If the fault code reappears then the lower cavity power module is faulty and needs to be replaced. (Refer to Servicing Instructions Section 7.9) 6. Wiring Diagrams 6.1 Double Oven USA Wiring Schematic Interference Protector XY-Capacitor Microtemp Limiter (Thermal Fuse) 120VAC 70 WATT 12VAC... -
Page 44: Single Oven Usa Wiring Schematic
6.2 Single Oven USA Wiring Schematic Interference Protector XY-Capacitor Microtemp Limiter (Thermal fuse) 120VAC 70 WATT 12VAC Cool Fan 60W Power Module 220 Ohms Exhaust Fan 18W Oven Fan 35W Lamp Lamp Lamp Throat 540W Bake 1500W Isolating 12 VDC Thermal Thermal Relay... -
Page 45: Double Oven Nz / Aus Wiring Schematic
6.3 Double Oven NZ / AUS Wiring Schematic Interference Protector XY-Capacitor Microtemp Limiter (Thermal fuse) 240VAC 70 WATT 12VAC Cool Fan 60W Power Module 220 Ohms Exhaust Fan 18W Oven Fan 35W Lamp Lamp Lamp Throat 540W Bake 1500W 12 VDC Thermal Thermal Fan 2500W... -
Page 46: Single Oven Nz / Aus Wiring Schematic
6.4 Single Oven NZ / AUS Wiring Schematic Interference Protector XY-Capacitor Microtemp Limiter (Thermal fuse) 240VAC 70 WATT 12VAC Cool Fan 60W Power Module 220 Ohms Exhaust Fan 18W Oven Fan 35W Lamp Lamp Lamp Throat 540W Bake 1500W 12 VDC Thermal Thermal Fan. -
Page 47: Service Procedures
7. Service Procedures In order to service components of the AerotechÔ oven, certain procedures must be followed. These procedures are as follows: Servicing Note To avoid stripping screws do not over-tighten when re-assembling parts. If using a screw gun have the torque setting on low. Take extra care not to damage wire terminals on removal as some have release clips. -
Page 48: Components In Back Panel Area
7.3 Components in Back Panel Area Remove oven from joinery cavity. (Refer to Section 7.1). Remove the six rear-most screws on top panel. Remove two screws fixing the cable connector panel to back panel. Remove back panel retaining screws and lift off back panel. Components at back of oven will now be accessible. -
Page 49: Function And Temperature Switch Modules
7.6 Function and Temperature Switch Modules Location: Control Panel. Removal Follow general servicing instructions for components around control panel area (Refer to Section 7.2). Pull off temperature and oven mode knobs and the clock twist button. Note: To best work on the control panel turn it face down and place blocks of wood under the ends to elevate it off the working surface. -
Page 50: Clock Module
Note: Trims are not identical so care must be taken to re-fit them correctly. (Refer to photo in Section 7.6) Disconnect earth wire from mounting panel. Lift off mounting panel. Unclip faulty module from retaining lens and lift out. Disconnect wiring harness and transfer to replacement module. Note: Take extreme care so as not to leave fingerprints or visible marks on any lens surface. -
Page 51: Power Module
Lift off mounting panel. Lift out faulty clock module. Disconnect wiring harness and transfer to replacement clock module. Remove protective strip from clock module screen. Note: Take extreme care so as not to leave fingerprints or visible marks on any lens surface. -
Page 52: Power Transformer
Note: Use a small pair of needle-nose pliers to force in plastic barbs on P.C.B stand-offs in order to lift the board up. Fit replacement power module. Re-assembly Re-fit in reverse manner. Follow re-assembly procedure. (Refer to Section 7.5). 7.10 Power Transformer Location: Under service panel Removal Follow general servicing instructions for components around service panel area... -
Page 53: Oven Temperature Sensor
7.12 Oven Temperature Sensor Location: Oven cavity rear top left corner. Removal Remove oven fan shroud (Refer to Section 7.19) Remove two screws securing the sensor to the oven cavity. Pull sensor wires through hole in oven cavity wall until wire connector is accessible. - Page 54 Disconnect wire connector in back panel area. Pull the light assembly wires out through oven cavity until wire connectors are accessible. Note: String can be tied on the end of the light assembly wires to aid in feeding the wires back through the holes in the side insulation panel. Re-assembly Feed new wire connectors back through the holes in the side insulation panel.
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Page 55: Oven Elements
7.15 Oven Elements Broil / Grill Elements Location: Top of oven cavity Removal Disconnect unit from power supply. Remove fan shroud (Refer to Section 7.19) Remove two screws securing Broil / Grill elements to top of oven cavity and two screws securing support frame to cavity roof. - Page 56 Base Element Location: Below the oven cavity Removal Follow general servicing instructions for components in back panel area. (Refer to Section 7.3). Largest Ducting Remove the two largest vent ducting sections. Sections For Single Ovens and Double Oven Lower Cavity Remove two screws on base element cover.
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Page 57: Cooling Fan
Note: When re-inserting element use a wide flat blade or similar object to lift the cavity insulation clear of the replacement element. Follow re-assembly procedure. (Refer to Section 7.5) 7.16 Cooling Fan Location: Back panel and top panel areas. Removal Follow general servicing instructions for components in back panel area. -
Page 58: Oven Cavity Fan
Re-assembly Re-fit in reverse manner. Follow re-assembly procedure. (Refer to Section 7.5). For lower cavity in double ovens Removal Follow general servicing instructions for components in back panel area. (Refer to Section 7.3) Remove exhaust fan retaining screw. Remove lower section of vent ducting. Remove exhaust fan wiring and transfer to replacement fan. -
Page 59: Fan Shroud
7.19 Fan Shroud Location: Rear of oven cavity. Removal Remove shelves and utensils. Remove two screws securing top of shroud. Note: Hold the shroud when removing screws as it will fall towards you. Pull the shroud from the two tongue slots at the bottom of the oven cavity. The shroud can now be removed from the oven cavity. - Page 60 Door Inner Assembly: Figure A Remove Glass Panes: Separate door assemblies and put outer assembly to the side. (Refer Above). On the door inner assembly remove four screws for top retaining bracket. (Fig. A Part 1) Loosen five screws on insulation retainer panel. (Fig. A Part 7) Slide out heat reflective glass pane (GEM96-II).
- Page 61 Door Outer Assembly: Figure B Remove Handle: Separate door assemblies and put inner assembly to the side. (Refer above). Remove four countersunk screws in top corners of door outer assembly. Handle will drop down. (Fig. B Part 10 & 12) Re-assembly Re-fit in reverse manner.
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Page 62: Meat Probe Socket
Loosen two inner screws on outer door glass bracket and remove three screws down side of bracket. (Fig. B Part 6) Slide the outer door glass bracket clear of the hinge stanchion. Remove door hinge retaining screw near top of stanchion. (Fig. B Part 11) Lift door hinge and hinge stanchion enough to clear edge of door cap. - Page 63 Remove front door lock inspection panel. Remove link pin cir-clip and disconnect link arm. Note: Take care not to lose the link pin cir-clip or pin. The door lock should now be free to disengage. Link Pin Cir-clip A lock assembly spare parts kit is available from the Parts Manual.
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Page 64: Component Location Guide
7.24 Component Location Guide Power L.C.D/Switch Transformer Modules Isolating Relay Clock Module (USA & Canada only) Power Module Thermal Limiters 1 & 3 Microtemp (80°C) Limiter (93°C) XY-Capacitor Broil/Grill Elements Exhaust Fan Thermal Limiter Cooling Fan 2 (170°C) Door Lock Assembly Fan Element Oven Fan... - Page 65 N O T E S - 65 -...
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