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Related Manuals for Fisher & Paykel Titan Aerotech OD302US
Summary of Contents for Fisher & Paykel Titan Aerotech OD302US
- Page 1 Model OD302 Model OS302 MODELS OD302US OS302US OD302MUS OS302MUS OD302MNZ OS302MNZ OD302EU OS302EU 546596A...
- Page 3 Service Manual 546596A: 302 Series Titan Oven June 2005 Manual 546596A – June 2005 Reprint: June 2005 The specifications and servicing procedures outlined in this manual are subject to change without notice. The latest version is indicated by the reprint date and letter and replaces any earlier editions. Fisher &...
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Page 4: Table Of Contents
Service Manual 546596A: 302 Series Titan Oven June 2005 Contents SERVICING REQUIREMENTS ............................7 & S ................................7 EALTH AFETY 1.1.1 Electrical Safety ..............................7 1.1.2 Electrostatic Discharge ............................7 1.1.3 Good Working Practices ............................7 1.1.4 Insulation Test ................................7 1.1.5 Sheet Metal Edges ..............................7 .................................8 PECIALISED OOLS... - Page 5 Service Manual 546596A: 302 Series Titan Oven June 2005 3.12 S .................................26 HORT LERT 3.13 T ..................................26 3.14 S ..................................26 LOCK 3.15 L ..................................27 ANGUAGE 3.16 O ...................................27 ESET DIAGNOSTICS ................................28 & T .......................28 NTERING THE ALES ECHNICIAN ............................28 XITING THE ECHNICIAN ...........................28 ECHNICIAN...
- Page 6 Service Manual 546596A: 302 Series Titan Oven June 2005 7.15 O ................................60 LEMENTS 7.16 C .................................62 OOLING 7.17 V ..................................62 7.18 O .................................63 AVITY 7.19 F ...................................63 HROUD 7.20 R ..................................64 UNNERS 7.21 O ..................................64 7.22 O – D ............................64 ISASSEMBLY 7.23 M ..............................67...
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Page 7: Servicing Requirements
Service Manual 546596A: 302 Series Titan Oven June 2005 1. Servicing Requirements 1.1 Health & Safety Note: When servicing the Titan Aerotech oven, health and safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. -
Page 8: Specialised Tools
Service Manual 546596A: 302 Series Titan Oven June 2005 1.2 Specialised Tools 1.2.1 Static Strap The static strap is to be used as E.S.D. protection when replacing or handling electronic components. 1.2.2 Fisher & Paykel Smart Tool Handheld computer supplied in protective case with F&P diagnostics software and service information loaded: P/N 813140 (includes light pen P/N 425930). -
Page 9: Technical Overview
Service Manual 546596A: 302 Series Titan Oven June 2005 2. Technical Overview 2.1 Oven Weights OS302 Weight: 190 lbs. (86 Kg) OD302 Weight: 340 lbs. (154 Kg) 2.2 Power Rating Single Supply Rating Double Supply Rating Voltage Voltage USA / Can 3wire 120/240v 5.1kW 3wire 120/240v... -
Page 10: Serial Number
Service Manual 546596A: 302 Series Titan Oven June 2005 2.6 Serial Number The serial number consists of three letters and six digits and contains the following information: Example: M 123456 Sequential Serial Number Manufacturing Plant Code FISHERPAYKUL Code indicates month of manufacture CUMBERLAND Code indicates year of manufacture Cumberland Code Letter C... -
Page 11: Oven Cavity Fan (Convection Fan)
Service Manual 546596A: 302 Series Titan Oven June 2005 2.7 Oven Cavity Fan (Convection Fan) The oven cavity fan will turn on eight seconds after a mode is selected. The fan should always operate when the fan element is on. Operational Modes: True Aero Aero Bake... -
Page 12: Active Vent Fan (Exhaust Fan)
Service Manual 546596A: 302 Series Titan Oven June 2005 Cooling Fan Speeds* Cooling Fan Oven Mode Speed Bake Aero Bake Warm True Aero Maxi Broil / Grill Broil / Grill Aero Broil / Grill Pastry Bake Aero Pastry Roast (Aero Broil / Grill 1 20 min) Roast (Bake for remainder) -
Page 13: Inner Broil / Grill Element
Service Manual 546596A: 302 Series Titan Oven June 2005 2.11 Inner Broil / Grill Element The inner broil / grill element will turn on eight seconds after a mode is selected. Operational Modes: Broil / Grill Maxi Broil / Grill Aero Broil / Grill Roast (first 20 minutes only) Self-Clean... -
Page 14: Smoke Eliminator Element (Catalytic Converter)
Service Manual 546596A: 302 Series Titan Oven June 2005 2.14 Smoke Eliminator Element (Catalytic Converter) (This is a non-serviceable part) The smoke eliminator element is designed to neutralise gases produced during cooking. Operational Modes: Broil / Grill Aero Broil / Grill Maxi Broil / Grill Self clean Bake... -
Page 15: Meat Probe & Socket
Service Manual 546596A: 302 Series Titan Oven June 2005 2.18 Meat Probe & Socket Voltage: 5 VDC Figure 2.18 Door Lock Motor 2.19 The door lock will only operate during the Self-Clean Cycle and is designed to stop the oven door being opened when very high temperatures and potentially dangerous fumes are produced in the oven cavity. -
Page 16: Clock Module
Service Manual 546596A: 302 Series Titan Oven June 2005 2.24 Clock Module The clock module contains a flash micro-controller that controls all oven electrical components. Data can be accessed from the micro-controller using the Fisher & Paykel Smart Tool light pen or comms. connection. Current Draw: 200 mA Figure 2.24... -
Page 17: Cooling Fan Resistor
Service Manual 546596A: 302 Series Titan Oven June 2005 2.27 Cooling Fan Resistor Power Rating: 50 watt Resistance: 220 Ohms Max Ambient Temp: 85°C (185°F) 2.28 Thermal Limiters If a thermal limiter has tripped there will be no continuity across the contacts. Limiter Locations for US/NZ/AUS Products Figure 2.28a Note: TL = Thermal Limiter... - Page 18 Service Manual 546596A: 302 Series Titan Oven June 2005 Limiter Locations for EU Products Figure 2.28c Note: TL = Thermal Limiter MTL = Microtemp thermal limiter Double ovens have thermal limiters 1, 3, 4 & 5 and a microtemp limiter. Single ovens have thermal limiters 1 &...
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Page 19: Isolating Relay
Service Manual 546596A: 302 Series Titan Oven June 2005 TL 4 (EU Products Only) This is a resettable thermal limiter positioned to detect the upper cooling fan failure on a double oven. It will cut power to the oven elements when tripped. Capacity Rating: 16 Amps at 250 VAC. -
Page 20: Self-Clean Pyrolytic Cycle
Service Manual 546596A: 302 Series Titan Oven June 2005 2.32 Self-Clean Pyrolytic Cycle Duration: 3hrs Pyro Temp: 925°F (500°C) Heat-up time: 50 minutes approx. Holding time: 100 minutes approx. Cool-down time: 30 minutes If a Self-Clean Cycle will not start, check that there are no meat probes inserted and that the control knobs of the cavity not being cleaned (in a double oven) are in the ‘OFF’... -
Page 21: Oven Mode Element And Fan Profiles
Service Manual 546596A: 302 Series Titan Oven June 2005 2.33 Oven Mode Element and Fan Profiles If the oven door is opened during use the oven fan and elements will turn off until it is closed again. Oven Cool Broil/Grill Broil/Grill Oven Vent... -
Page 22: Use & Care Of The Oven
Service Manual 546596A: 302 Series Titan Oven June 2005 3. Use & Care of the oven 3.1 Setting the Clock The clock has a default 12 hour display and a minute timer function. ‘ 12:00’ will show and the colon will flash when the oven has been turned on at the wall. While the colon is flashing, rotate the PUSH TO CLEAR knob until the correct time of day is displayed. -
Page 23: Active Vent And Cooling Fans
Service Manual 546596A: 302 Series Titan Oven June 2005 • Warm. This is a constant low heat of 75 degrees C (165 degrees F) the oven fan circulates heat from the upper outer and the bake elements. • Roast. This is a two step program where, during the first stage, the complete broil / grill element and the oven fan come on to sear the meat. -
Page 24: Minute Timer
Service Manual 546596A: 302 Series Titan Oven June 2005 3.6 Minute Timer To set the timer: 1. Press TIMER. ‘Timer’ and the colon will flash in the clock display. 2. Rotate the PUSH TO CLEAR button to select the time needed. 3. -
Page 25: Set Automatic Stop Cooking
Service Manual 546596A: 302 Series Titan Oven June 2005 3.8 Set Automatic Stop Cooking To set Automatic Stop Cooking: 1. Press the STOP TIME button and turn the PUSH TO CLEAR knob to display the time the oven is to switch off. 2. -
Page 26: Temperature Scale
Service Manual 546596A: 302 Series Titan Oven June 2005 3.11 Temperature Scale The temperatures can be displayed as either Fahrenheit or Celsius. To change the temperature display: 1. Enter the User Select mode. 2. Turn the oven mode dial until ‘Temp Scale’ appears in the display. 3. -
Page 27: Language
Service Manual 546596A: 302 Series Titan Oven June 2005 3.15 Language This can be set to display the various settings in either American English (US), English (EN), French (FR) or Spanish (SP). To change the language setting: 1. Enter the User Select mode. 2. -
Page 28: Diagnostics
Service Manual 546596A: 302 Series Titan Oven June 2005 4. Diagnostics 4.1 Entering the Sales Mode & Technician Mode 1. Ensure all oven modes and temperature displays are set to OFF. 2. Ensure no cooking auto functions are set. 3. Enter the User Select mode by pressing and holding the TIMER button and then the CLOCK button, hold for approx. - Page 29 Service Manual 546596A: 302 Series Titan Oven June 2005 Oven Mode Knob Display Position Description (clockwise) US/NZ/AUS Broil/Grill Element Inner. INNER Broil/Grill Element Outer. OUTER Fan Element and Oven Fan. ELEMNT Oven Cavity Fan. OVEN Throat Element. THROAT ELEMNT Bake element. LOWER ELEMNT Cooling Fan.
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Page 30: Accessing Technical Data Log
Service Manual 546596A: 302 Series Titan Oven June 2005 If the Most Recent Fault code is cleared from the log it will then be recorded as the Most Recent Fault. The Most Recent Fault position will be left blank. Note: To clear a fault code from the log push ‘CLEAR’ when it is displayed in the temperature display. -
Page 31: Fault Diagnostics
Service Manual 546596A: 302 Series Titan Oven June 2005 5. Fault Diagnostics 5.1 SYMPTOM: Oven electrical components are unresponsive POSSIBLE CAUSES: Clock not set after powering up Blown fuse Faulty supply wiring or connections Faulty power transformer Tripped microtemp limiter Faulty power module DIAGNOSIS: If the clock colon: is flashing, push the clock button to set the time. -
Page 32: Symptom: Control Buttons Or Clock Display Not Operating Correctly Or Unresponsive
Service Manual 546596A: 302 Series Titan Oven June 2005 5.2 SYMPTOM: Control Buttons or Clock Display not operating correctly or unresponsive POSSIBLE CAUSES: Loose connection to the power module Faulty clock module assembly Lens has come loose from adhesive Faulty power module DIAGNOSIS: If one of the clock display segments is flashing or is showing a warning then refer to the user guide for warning identification. -
Page 33: Symptom: Faulty Temperature Or Oven Mode L.c.d. Modules
Service Manual 546596A: 302 Series Titan Oven June 2005 5.5 SYMPTOM: Faulty Temperature or Oven Mode L.C.D. Modules POSSIBLE CAUSES: Loose connection to the clock module Faulty temperature or oven mode L.C.D. module DIAGNOSIS: If the fault is that one segment of the display is always on or always off, replace the L.C.D. -
Page 34: Symptom: Oven Under Cooking
Service Manual 546596A: 302 Series Titan Oven June 2005 5.7 SYMPTOM: Oven Under Cooking POSSIBLE CAUSES: Incorrect oven use Incorrect temperature scale used Faulty temperature sensor Faulty oven element Faulty oven cavity fan Blown thermal limiter Faulty power module DIAGNOSIS: Check that the oven is being operated correctly. -
Page 35: Symptom: Baking Burns On The Bottom
Service Manual 546596A: 302 Series Titan Oven June 2005 5.9 SYMPTOM: Baking burns on the bottom POSSIBLE CAUSES: Incorrect oven use Incorrect temperature scale used Faulty temperature sensor Faulty oven element Faulty oven cavity fan Faulty power module DIAGNOSIS: Check that the oven is being operated correctly. (check the oven Use & Care Guide for troubleshooting tips) Ensure the correct temperature scale has been set (°C or °F) Check that the correct oven mode has been selected. -
Page 36: Symptom: Oven Heats Slowly Or Fails To Reach Preset Temperature
Service Manual 546596A: 302 Series Titan Oven June 2005 5.11 SYMPTOM: Oven heats slowly or fails to reach preset temperature POSSIBLE CAUSES: Incorrect oven use Faulty door switch Low supply voltage Faulty temperature sensor Faulty oven element / fan Faulty power module DIAGNOSIS: Ensure the oven door closes and seals correctly. -
Page 37: Symptom: Fault Code F1 Displayed In Tech Select Only
Service Manual 546596A: 302 Series Titan Oven June 2005 5.13 SYMPTOM: Fault Code F1 displayed in Tech Select only (Refer to 4.0 Diagnostics) CAUSE: Maximum allowable temperature (185°F, 85°C) around electronics was exceeded. DIAGNOSIS: Check for cooling fan faults or vent blockages. (refer to Section 5.19) 5.14 SYMPTOM: Fault Code F2 displayed CAUSE: Maximum allowable cavity temperature was exceeded during Self-Clean Cycle. -
Page 38: Symptom: Fault Code F5 Displayed
Service Manual 546596A: 302 Series Titan Oven June 2005 5.17 SYMPTOM: Fault Code F5 displayed CAUSE: A communications error occurred between the clock module and the power module. DIAGNOSIS: Check the connections between the power module and clock module. If the fault code re-occurs, replace the power module. (refer to Servicing Instructions Section 7.9) 5.18 SYMPTOM: Fault Code F7 displayed CAUSE:... -
Page 39: Tracing Oven Cavity Fan Faults
Service Manual 546596A: 302 Series Titan Oven June 2005 5.20 Tracing oven cavity fan faults (Refer to Technical Overview Section 2.7) PROCEDURE: If oven cavity fan will not operate 1. Enter Technician Mode diagnostics to test the oven cavity fan operation. (refer to Diagnostics Section 4.3) 2. -
Page 40: Tracing Element Faults
Service Manual 546596A: 302 Series Titan Oven June 2005 5.22 Tracing element faults (Refer to Technical Overview Section 2.10-2.15 & 2.33) PROCEDURE: If the element does not turn off (element run-away) Note: In normal operation the element will cycle (turn on & off) when the cavity temperature has reached the set point. -
Page 41: Tracing Oven Temperature Sensor Faults
Service Manual 546596A: 302 Series Titan Oven June 2005 5.23 Tracing oven temperature sensor faults (Refer to Technical Overview Section 2.16) PROCEDURE: 1. Enter the Technician Mode diagnostics to view the cavity temperature reading. (refer to Diagnostics Section 4.3) 2. Record the cavity temperature reading and substitute the oven temperature sensor with a new sensor. -
Page 42: Tracing Oven Door Switch And Door Lock Switch Faults
Service Manual 546596A: 302 Series Titan Oven June 2005 5.25 Tracing oven door switch and door lock switch faults (Refer to Technical Overview Section 2.31) PROCEDURE: Oven Door Switch 1. Push the door switch plunger in and out to ensure it is operating correctly. 2. -
Page 43: Determining Which Power Module Is Faulty In A Double Oven (F4 Or F5 Fault Codes)
Service Manual 546596A: 302 Series Titan Oven June 2005 5.26 Determining which power module is faulty in a double oven (F4 or F5 Fault Codes) (Refer to Technical Overview Section 2.25) Set up the double oven as if it were a single oven so that the faulty power module can be eliminated. -
Page 44: Wiring Diagrams
Service Manual 546596A: 302 Series Titan Oven June 2005 6. Wiring Diagrams 6.1 Double Oven USA Wiring Schematic... -
Page 45: Single Oven Usa Wiring Schematic
Service Manual 546596A: 302 Series Titan Oven June 2005 6.2 Single Oven USA Wiring Schematic... -
Page 46: Double Oven Nz / Aus Wiring Schematic
Service Manual 546596A: 302 Series Titan Oven June 2005 6.3 Double Oven NZ / AUS Wiring Schematic... -
Page 47: Single Oven Nz / Aus Wiring Schematic
Service Manual 546596A: 302 Series Titan Oven June 2005 6.4 Single Oven NZ / AUS Wiring Schematic... -
Page 48: Double Oven Eu Wiring Schematic
Service Manual 546596A: 302 Series Titan Oven June 2005 6.5 Double Oven EU Wiring Schematic... -
Page 49: Single Oven Eu Wiring Schematic
Service Manual 546596A: 302 Series Titan Oven June 2005 6.6 Single Oven EU Wiring Schematic... -
Page 50: Service Procedures
Service Manual 546596A: 302 Series Titan Oven June 2005 7. Service Procedures In order to service components of the oven, certain procedures must be followed. These procedures are as follows: To avoid stripping screws do not over tighten when reassembling parts. If using a screw gun have the torque setting on low. -
Page 51: Components In Back Panel Area
Service Manual 546596A: 302 Series Titan Oven June 2005 7.3 Components in Back Panel Area 1. Remove the oven from the joinery cavity. (refer to Section 7.1) 2. Remove the six rear-most screws on the top panel. 3. Remove the two screws fixing the cable connector panel to the back panel. 4. -
Page 52: Function And Temperature Switch Modules
Service Manual 546596A: 302 Series Titan Oven June 2005 7.6 Function and Temperature Switch Modules Location: Control Panel Removal 1. Follow the general servicing instructions for components around the control panel area. (refer to Section 7.2) 2. Remove the temperature/oven mode knobs and the clock twist button. Note: To best work on the control panel turn it face down and place blocks of polystyrene under the ends to elevate it off the working surface. -
Page 53: Clock Module Or Buttons
Service Manual 546596A: 302 Series Titan Oven June 2005 L.C.D Lenses: Removal 1. Follow the procedure for removal of L.C.D modules above to step 4. 2. Remove the damaged lens and clean the old adhesive strip area. 3. Remove the adhesive tape backing strip from the replacement lens. 4. -
Page 54: Power Module
Service Manual 546596A: 302 Series Titan Oven June 2005 7.9 Power Module Location: Under the service panel Removal 1. Follow the general servicing instructions for components around the service panel area. (refer to Section 7.4) 2. Remove all wires and wire harnesses and transfer them to the replacement power module. - Page 55 Service Manual 546596A: 302 Series Titan Oven June 2005 Figure 7.9a Figure 7.9b Figure 7.9c...
- Page 56 Service Manual 546596A: 302 Series Titan Oven June 2005 Figure 7.9d Figure 7.9e Figure 7.9f...
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Page 57: Power Transformer
Service Manual 546596A: 302 Series Titan Oven June 2005 7.10 Power Transformer Location: Under the service panel Removal 1. Follow the general servicing instructions for components around the service panel area. (refer to Section 7.4) 2. Remove the top panel. 3. -
Page 58: Oven Lamp Glass And Bulb
Service Manual 546596A: 302 Series Titan Oven June 2005 7.13 Oven Lamp Glass and Bulb Location: Oven cavity back corners and top of the oven cavity opening. Removal 1. Remove the glass cover by swivelling the Flat head retaining tab upward to clear the edge of Screwdriver glass. - Page 59 Service Manual 546596A: 302 Series Titan Oven June 2005 For Front Lamp Assembly Removal 1. Follow the general servicing instructions for components in the control panel area. (refer to Section 7.2) 2. Remove the lamp cover and bulb. (refer to Section 7.13) 3.
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Page 60: Oven Elements
Service Manual 546596A: 302 Series Titan Oven June 2005 7.15 Oven Elements Broil / Grill Element Location: Top of the oven cavity Removal 1. Remove the fan shroud. (refer to Section 7.19) 2. Remove the screws securing the Broil / Grill element to the top of the oven cavity and the support frame to the cavity roof. - Page 61 Service Manual 546596A: 302 Series Titan Oven June 2005 Bake element Location: Under the oven cavity Removal 1. Follow the general servicing instructions for components in the back panel area. (refer to Section 7.3) 2. Remove the two largest vent ducting sections. For Single Ovens and Double Oven Lower Cavity 1.
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Page 62: Cooling Fan
Service Manual 546596A: 302 Series Titan Oven June 2005 7.16 Cooling Fan Location: Back and top panel areas Removal Follow the general servicing instructions for components in the back panel area. (refer to Section 7.3) For single ovens and upper cooling fan on double ovens. 1. -
Page 63: Oven Cavity Fan
Service Manual 546596A: 302 Series Titan Oven June 2005 4. Remove the vent fan wires and transfer them to the replacement fan. 5. Separate the vent fan from the vent tube. Reassembly Refit in reverse manner. Follow the reassembly procedure. (refer to Section 7.5) 7.18 Oven Cavity Fan Location: Back panel area Removal... -
Page 64: Runners
Service Manual 546596A: 302 Series Titan Oven June 2005 7.20 Runners Location: Side walls of oven cavity Removal 1. Lift the clip at the front of the runners. 2. Lift the front of the runners away from the side wall. 3. - Page 65 Service Manual 546596A: 302 Series Titan Oven June 2005 Door Inner Assembly Figure 7.22a Glass Pane removal 1. Remove the four screws securing the top retaining bracket. (no. 1) 2. Loosen the five screws on the insulation retainer panel. (no. 7) 3.
- Page 66 Service Manual 546596A: 302 Series Titan Oven June 2005 Door Outer Assembly Figure 7.22b Handle removal 1. Remove the four handle retaining screws in the top corners of the outer door assembly. (no.’s 9&11) Reassembly Refit in reverse manner. Glass Pane removal 1.
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Page 67: Meat Probe Socket
Service Manual 546596A: 302 Series Titan Oven June 2005 Door Hinge removal 1. Remove the heat reflective glass pane. (no. 1, refer previous) 2. Loosen the two inner screws on the outer door glass bracket and remove the three screws down the side of the bracket. (no. 5) 3. -
Page 68: Oven Door Lock Assembly
Service Manual 546596A: 302 Series Titan Oven June 2005 7.24 Oven Door Lock Assembly Location: Left hand side panel If the door lock is engaged and the door cannot be opened, refer to the following procedure. 1. Remove the oven from the joinery cavity. (refer to Section 7.1) 2. -
Page 69: Component Location Guide
Service Manual 546596A: 302 Series Titan Oven June 2005 7.25 Component Location Guide For US/NZ/AUS Products Power L.C.D/Switch Transformer Modules Isolating Relay Clock Module Power Module Thermal Limiters 1 & 2 (80°C) Microtemp Limiter (93°C) XY-Capacitor Broil/Grill Elements Vent Fan Figure 7.25a Cooling Fan Door Lock... - Page 70 Service Manual 546596A: 302 Series Titan Oven June 2005 For EU products Power L.C.D/Switch Transformer Modules Isolating Relay Clock Module Power Module XY-Capacitor Thermal Limiters 1 & 4 Microtemp (80°C) Limiter (93°C) Broil/Grill Elements Vent Fan Cooling Fan Figure 7.25c Door Lock Assembly Fan Element...
- Page 71 Service Manual 546596A: 302 Series Titan Oven June 2005 N O T E S...
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