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HCD-V818 SERVICE MANUAL E Model HCD-V818 is the tuner, deck, Video CD and amplifier section in MHC-V818. Model Name Using Similar Mechanism HCD-V800 CD Mechanism Type CDM38L-5BD24AL SECTION Base Unit Type BU-5BD24AL Optical Pick-up Type KSS-213D/Q-NP Model Name Using Similar Mechanism...
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SELF DIAGNOSIS This unit is equipped with a self-diagnosis function. The function is used for diagnosing the conditions of the circuits of the VIDEO board. The circuits can be determined if normal or abnormal by the lighting of D502 of the VIDEO board. Lighting of D502 When lit : Operates normally...
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REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS Carry out the “S curve check” in “CD section adjustment” and check MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. that the S curve waveform is output two times. – 3 –...
SECTION 1 SERVICING NOTE HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF 1 Remove the case. 3 pull-out the disc tray. 2 Turn the cam to the direction of arrow. Note for Installation (ROTARY ENCODER) Note:When attaching the Base unit, Insert the BU cam section A into the groove of BU cam.
SECTION 3 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 3-1. LOADING PANEL 3 Loading panel Claws 1 Turn the cam to the direction of arrow. 2 Pull-out the disc tray. 3-2. FRONT PANEL 6 Flat type wire (CN107) 7 Flat type wire (CN106)
3-5. DISC TRAY (Perfom after removing the front panel.) Note: When installing the Disc tray, pull around the flat type wire to pass through the clawA and clawB, as shown in the figure. 3 Flat type wire (8 core) 4 Two claws 2 Pull-out the disc tray.
SECTION 4 TEST MODE VIDEO CD COLOR-BARS MODE On this mode, the data of the color-bars signal as a picture signal and the 1kHz sine wave signal as a sound signal are output by the mechanism control microcomputer (IC502) for video CD signal check. When measurement of the voltage and waveform on the VIDEO board, perform it in this mode.
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IC502 OF VIDEO BOARD IC502 of the VIDEO board consists of the former type and new type. The following table shows the differences between the two types. Only spare parts for the new type IC502 are supplied. Units using the former IC502 will not function when replaced with the new type without performing the following procedure. Consequently, replace IC502 of units using the former type according to the following procedure.
SECTION 5 SERVICE MODE MC Cold Reset • The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer. Procedure: 1. Press three buttons p , ENTER/NEXT , and 1/u simultaneously. 2.
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Setting the aging mode: Press the p button, ENTER/NEXT button, and DISC SKIP/EX-CHANGE button together. When the aging mode is set, the CD roulette mark blinks. To exit the mode, press the 1/u button and turn OFF the power. Sequence: The aging mode is executed in the following sequence.
SECTION 6 SECTION 7 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS Precaution DECK SECTION 0 dB=0.775V 1. Clean the following parts with a denatured alcohol-moistened swab: 1. Demagnetize the record/playback head with a head damagnetizer. record/playback heads pinch rollers 2. Do not use a magnetized screwdriver for the adjustments. erase head rubber belts 3.
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Tape Speed Adjustment (Deck A) 3. Mode: Playback test tape Note: Set the test mode using the following method and begin tape main board P-4-A100 CN301 (10kHz, –10dB) speed adjustment. Pin 1 (L-CH) oscilloscope In the test mode, the speed will switch to double speed or normal speed each time the HI-DUB button is pressed.
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Record Bias Adjustment (Deck B) Record Level Adjustment (Deck B) Procedure: Procedure: INTRODUCTION INTRODUCTION When set to the test mode performed in Tape Speed Adjust- When set to the test mode performed in Tape Speed Adjust- ment, when the tape is rewound after recording, the “REC memory ment, when the tape is rewound after recording, the “REC memory mode”...
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Note : A clear RF signal waveform means that the shape “◊” can CD SECTION be clearly distinguished at the center of the waveform. NOTE : RF signal waveform 1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. VOLT/DIV : 200mV TIME/DIV : 500ns 2.
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E-F Balance (Traverse) Check (With remote commander) 7. Press the PLAY MODE button. (The tracking servo and sled- ding servo are turned ON.) Confirm the C (DC voltage) is almost oscilloscope equal to the A (DC voltage) is step 7. BD board Traverse waveform TP (TE)
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VIDEO SECTION Frequency adjustment frequency counter 1. Connect the frequency counter to check point of the VIDEO VIDEO board board. (DCLK) 2. Adjust CT503 of the VIDEO board so that the frequency counter – read 27MHz ± 80Hz at STOP condition. Adjustment Location : [ VIDEO BOARD ] –...
HCD-V818 8-2. BLOCK DIAGRAMS – CD SECTION – IC391 CD DIGITAL OPTICAL PICK-UP BLOCK (KSS-213D/Q-NP) IC101 OPTICAL DIGITAL SERVO DETECTOR IC103 DIGITAL SIGNAL PRCESSOR RF AMP DIGITAL D OUT DOUT ADDRESS ERROR CORRECTOR GENERATOR DATA RF AC SERIAL/ D/A DATA...
HCD-V818 – DECK SECTION – PB A/B S1008 S1004 MS OUT A CrO B CrO CN301 R CH RV311 28 27 PLAYBACK IC611 PB-A/B A 120/70 LEVEL B 120/70 DECK A A IN PB OUT B IN PB L HP101...
HCD-V818 – DISPLAY SECTION – LED1 • • Q601,602 IIC DATA D+5V PANEL LED SWITCH IIC CLK • • • LED15 PANEL CONTROL CONTROL L SEL IC801 Q603 REMOTE 19 I2C DATA DISPLAY CONTROL CONTROL S801-808 SIRCS I2C CLK IC601...
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WAVEFORMS – VIDEO SECTION – – MAIN SECTION – THIS NOTE IS COMMON FOR PRINTED WIRING – CD SECTION – BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) 5.5Vp-p 4Vp-p 5.8Vp-p 1.3Vp-p For schematic diagrams.
HCD-V818 8-8. SCHEMATIC DIAGRAM – VIDEO (1/3) SECTION – * Note • See page 36 for Waveforms. When replacing IC502, refer to “IC502 of • See page 89 for IC Pin Functions. video Board” in “Service Note” (page 13). (SEE PAGE 12)
HCD-V818 8-9. SCHEMATIC DIAGRAM – VIDEO (2/3) SECTION – • See page 36 for Waveforms. • See page 45 for Printed Wiring Board. • See page 94 for IC Pin Functions. (Page 47) (Page 47) (SEE PAGE 12) (Page 51) (Page 51) –...
HCD-V818 8-25. SCHEMATIC DIAGRAM – DISPLAY SECTION – • See page 36 for Waveforms. • See page 86 for IC Block Diagrams. • See page 97 for IC Pin Functions. (Page 77) (Page (Page 77) (Page 78) – 75 –...
8-31. IC PIN FUNCTIONS • IC101 DIGITAL SIGNAL PROCESSOR (CXD2545Q)/BD board Function Pin No. Pin Name Sled drive output (Not used) SRON Sled drive output SRDR Sled drive output (Not used) SFON Tracking drive output TFDR Tracking drive output (Not used) TRON Tracking drive output TRDR...
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Function Pin No. Pin Name DA 11 output when PSSL=1. GTOP output when PSSL=0 (Not used) GTOP DA 10 output when PSSL=1. XUGF output when PSSL=0 (Not used) XUGF DA 09 output when PSSL=1. XPLCK output when PSSL=0 (Not used) XPLCK DA 08 output when PSSL=1.
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• IC501 MASTER CONTROL (uPD780016AYGF-014-3BA) Pin Name Function Pin No. LINE-MUTE Line mute signal output DBFB-H/L DBFB H/L select signal output M62442-LAT Latch signal output for IC111 (M62442FP) KCON-LAT Not used POWER Power ON/OFF signal output F-RELAY Front speaker relay control output R-RELAY Rear speaker relay control output (Not used) PL-RELAY...
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Pin Name Function Pin No. COM-CLK Common serial clock output CD-POWER CD power on signal output CD-DATA Not used CD-CLK Not used PL-CLK Not used PL-DATA Not used M62442-CLK Clock signal output for IC111 (M62442FP) M62442-DATA Data signal output for IC111 (M62442FP) LEVEL-CONT-A Not used LEVEL-CONT-B...
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Pin No. Pin Name Function R/P-PASS REC/PB/PASS selection output NR-ON/OFF NR ON/OFF signal output REC-MUTE REC mute ON/OFF selection output CLK-OUT Clock out signal check BIAS Bias ON/OFF signal output EQ-H/N Equalizer H/N select output PB-A/B PB Deck A/Deck B select output A-PLAY-SW Deck A play detect B-PLAY-SW...
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• IC502 MPEG DECODER, MECHANISM CONTROL (M30620MC-302FP or M30620MC-305FP) Pin Name Function Pin No. SENSE Internal state (SENSE) monitor input (IC101) SENSE CLK Serial data reading clock output (IC101) DSP DATA Serial data output (IC101) DSP LATCH Lach output (IC101) DSP CLK Serial data clock output (IC101) TSENS...
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Pin Name Function Pin No. BUS XWRL Not used LO. BOOST Not used AUDIO MUTE Audio mute output “L” : mute LOAD OUT Not used LOAD IN Not used INSW Not used OUTSW Not used MODEL 1 L : System input (Fixed at “L”) MODEL 2 L : System input (Fixed at “L”) TBLL...
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• IC505 CD DECODER, SYSTEM CONTROL (CL680T-D1) Pin Name Function Pin No. – Not used – Ground CD-BCK CD Decode bit clock CD-DATA CD Decode data CD-LRCK CD Decode Left or Right channel selection clock CD-C2PO CD Decode C2 error data –...
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Pin Name Function Pin No. Address data from CL680 to Microcode ROM/DRAM – Ground Address data from CL680 to Microcode ROM/DRAM VDD3 – +3.3V Power supply Address data from CL680 to Microcode ROM/DRAM Address data from CL680 to Microcode ROM/DRAM Address data from CL680 to Microcode ROM/DRAM –...
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Pin Name Function Pin No. PGIO0 Not used PGIO8 Not used PGIO2/VSYNC/CSYNC Vertical synchronized signal of video signal AVDD PLL – +3.3V Power supply – Not used – Not used – Not used AGND PLL – Ground – Ground – Not used PGIO3/HSYNC Not used...
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• IC601 DISPLAY CONTROL ( TMP87CM74AF) Pin Name Function Pin No. 1 to 6 LED3 to LED8 LED driver output – Ground X OUT X’tall (8MHz) X IN RESET Reset signal input from main controller LED9 LED driver output LED10 TEST Connected ground 14 to 18...
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• IC801 PANEL CONTROL ( TMP87CH48DF) Pin Name Function Pin No. – Ground X OUT X’tall (8MHz) X IN RESET Reset signal input MUTE Mute ON/OFF selection input MODE_0 TEST – Connected to ground MODE_1 YB_CLK NAR/YB_RDY Connected to VDD MSM6654/BSY Busy signal input for IC851 (MSM6653A) MSM6654/RST...
SECTION 9 EXPLODED VIEWS NOTE: The components identified by • Abbreviation • Items marked “*” are not stocked since they are mark ! or dotted line with mark : Saudi Arabia model seldom required for routine service. Some delay ! are critical for safety. should be anticipated when ordering these items.
9-2. CHASSIS SECTION not supplied (HK) (SP,MY,EA,TW) (IA) (SP,MY,EA, HK,TW) (IA) T501 not supplied The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark Ref.
9-6. BASE UNIT SECTION (BU-5BD24AL) M101 M102 The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ! 301 8-820-020-02 OPTICAL PICK-UP BLOCK KSS-213D/Q-NP...
9-7. TC MECHANISM SECTION 1 TCM230AWR1 TCM230PWR1 *NOTE: Two types of parts which are not interchangeable are available for the Head deck (A) ASSY and Head deck (B) ASSY. When replacing the parts, refer to the following figure, and use the appropriate part.
9-8. TC MECHANISM SECTION 2 TCM230AWR1 TCM230PWR1 * NOTE: Two types of parts which are not interchangeable are available for the mechanical block assembly. When replacing the parts, refer to the following figure, and use the appropriate part. *NOTE: Two types of parts which are not interchangeable are available for the mechanical block assembly.
SECTION 10 AUDIO ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in the parts list • SEMICONDUCTORS The components identified by In each case, u: µ , for example: may be different from the parts specified in the mark ! or dotted line with mark uA...: µ...
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VIDEO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L501 1-216-296-91 SHORT R333 1-216-046-00 METAL CHIP 1/10W L502 1-216-296-91 SHORT R335 1-216-073-00 METAL CHIP 1/10W L503 1-216-296-91 SHORT R336 1-216-073-00 METAL CHIP 1/10W R340 1-216-022-00 METAL CHIP 1/10W L504 1-410-375-11 INDUCTOR CHIP 3.3uH...
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VIDEO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R533 1-216-025-91 RES,CHIP 1/10W MISCELLANEOUS R534 1-216-073-00 METAL CHIP 1/10W ************* R535 1-216-073-00 METAL CHIP 1/10W R536 1-216-033-00 METAL CHIP 1/10W 1-693-421-11 TUNER (FM/AM) 1-773-009-11 WIRE (FLAT TYPE) (15 CORE)(150mm) R537 1-216-025-91 RES,CHIP 1/10W...