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Hammer Strength OHDHR Assembly Instructions Manual

Olympic heavy duty half rack
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OLYMPIC HEAVY DUTY HALF RACK
(OHDHR)

ASSEMBLY INSTRUCTIONS

Part # 7671201
1
Revision:12/12/03
Rev. A

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Summary of Contents for Hammer Strength OHDHR

  • Page 1: Assembly Instructions

    OLYMPIC HEAVY DUTY HALF RACK (OHDHR) ASSEMBLY INSTRUCTIONS Part # 7671201 Revision:12/12/03 Rev. A...

  • Page 2: Parts List

    DESCRIPTION PART # LEFT UPRIGHT BASE LEA7664801 RIGHT UPRIGHT BASE LEA7665001 LEFT UPRIGHT SUPPORT LEA7665101 REAR UPRIGHT LEA7584901 RIGHT UPRIGHT SUPPORT LEA7665501 WEIGHT HORN UPRIGHT LEA7586601 LEFT BAR CATCH LEA7622401 PULL-UP SUPPORT LEA7663901 RIGHT ADJUSTMENT RACK LEA7584401 LEFT ADJUSTMENT RACK LEA7584501 WEIGHT HORN LEA7587501...
  • Page 3 16 1/2 X 1-1/2” BOLT 25 1/2 X 4-1/4” BOLT 17 3/8 X 3-3/4” FLAT HEAD BOLT 1/2” INT TOOTH LOCK WASHER 1/2” PLASTIC DOME WASHER 3/8” INT TOOTH 1/2” LOCK WASHER FLAT WASHER 3/8” 1/2” LOCK NUT LOCK NUT...
  • Page 4 FIGURE 1 STEP 1: • LOOSELY assemble the REAR UPRIGHT (4) to the LEFT UPRIGHT BASE (1) using two 1/2 X 4-1/4” BOLTS (25), two 1/2” PLASITC DOME WASHERS (21), two 1/2” INT TOOTH LOCK WASHERS (19) and two 1/2” LOCK NUTS (22) as shown in FIGURE 1. •...
  • Page 5 Use this set of holes for assembly with PLATFORM. FIGURE 2 STEP 2: • LOOSELY assemble the BOTTOM UPRIGHT SUPPORT (15) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOLTS (25), four 1/2” PLASITC DOME WASHERS (21), four 1/2” INT TOOTH LOCK WASHERS (19) and four1/2” LOCK NUTS (22) as shown in FIGURE 2.
  • Page 6 FIGURE 3 25 1/2 X 4-1/4” STEP 3: • LOOSELY assemble the LEFT UPRIGHT SUPPORT (3) to the LEFT UPRIGHT BASE (1) and REAR UPRIGHT (4) using four 1/2 X 4-1/4” BOLTS (25), four 1/2” PLASITC DOME WASHERS (21), four 1/2” INT TOOTH LOCK WASHERS (19) and four 1/2” LOCK NUTS (22) as shown in FIGURE 3.
  • Page 7 FIGURE 4 1/2 X 4-1/4” 25 STEP 4: • LOOSELY assemble the PULL-UP SUPPORT (8) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOLTS (25), four 1/2” PLASTIC DOME WASHERS (21), four 1/2” INT TOOTH LOCK WASHERS (19) and four 1/2” LOCK NUTS (22) as shown in FIGURE 4.
  • Page 8 FIGURE 5 1/2 X 4-1/4” 25 25 1/2 X 4-1/4” STEP 5: • LOOSELY assemble the WEIGHT HORN UPRIGHTS (6) to the LEFT & RIGHT UPRIGHT BASE (1 & 2) and REAR UPRIGHTS (4) using eight 1/2 X 4-1/4” BOLTS (25), eight 1/2” PLASTIC DOME WASHERS (21), eight 1/2” INT TOOTH LOCK WASHERS (19) and eight 1/2”...
  • Page 9 FIGURE 6 TIGHTEN BOTH SIDES! TIGHTEN BOTH SIDES! STEP 6: • Securely tighten all loose frame connections made to this point.
  • Page 10 FIGURE 7 3/8 X 3-3/4” 17 STEP 7: • LOOSELY assemble one RIGHT & one LEFT ADJUSTMENT RACK (9 & 10) to the REAR UPRIGHTS (4) as shown, using eight 3/8 X 3-3/4” FLAT HEAD BOLTS (17), eight 3/8” INT TOOTH LOCK WASHERS (20) and eight 3/8” LOCK NUTS (23). See FIG- URE 7.
  • Page 11 FIGURE 8 1/2 X 4-1/4” 25 STEP 8: • SECURELY assemble the ten WEIGHT HORNS (11) to the WEIGHT HORN UPRIGHTS (6) using twenty 1/2 X 4-1/4” BOLTS (25), twenty 1/2” INT TOOTH LOCK WASHERS (19), twenty 1/2” PLASTIC DOME WASHERS (21) and twenty 1/2” LOCK NUTS (22) as shown in FIGURE 8.
  • Page 12 FIGURE 9 16 1/2 X 1-1/2” STEP 9: • Assemble two SWIVEL SPOTTERS (24) to the BOTTOM UPRIGHT SUPPORT (15) as shown using four 1/2 X 1-1/2” BOLTS (16), four 1/2” INT TOOTH LOCK WASHERS (19), four 1/2” FLAT WASHERS (18) and four 1/2” LOCK NUTS (22). See FIGURE 9. (NOTE: Tighten connection SECURELY then back nut off 1/2 turn.)
  • Page 13 FIGURE 10 STEP 10: • Insert the LEFT BAR SUPPORT (12) into the desired slots of the LEFT ADJUSTMENT RACK (10), and allow it to drop down to lock in place. See FIGURE 10. • Repeat the above step to assemble the RIGHT BAR SUPPORT (13) to the RIGHT ADJUSTMENT RACK (9).
  • Page 14 FIGURE 11 SERIAL NUMBER STEP 11: • Insert the LEFT BAR CATCH (7) into the desired slots of the LEFT ADJUSTMENT RACK (10), and allow it to drop down to lock in place. See FIGURE 11. • Repeat the above step to assemble the RIGHT BAR CATCH (14) to the RIGHT ADJUSTMENT RACK (9). Thank you for purchasing the OLYMPIC HEAVY DUTY HALF RACK.

  • Page 15: Warranty Information

    There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules: 1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury. 2.

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