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Pace Technologies MEGA-T300 Instruction Manual

Abrasive cutter
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3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com
Equipment Type:
Model:
Electrical Requirements:
Frequency:
Motor Horsepower:
Manual Revision Date:
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
MEGA-T300 Abrasive Cutter
300 mm (~12-inch) Manual Abrasive Cut-off
Machine
MEGA-T300
208Y / 380 Volts (3-phase)
Optional 480V 3-phase)
50/60 Hz
5.5 hp (4 KW) (3-phase)
April 21, 2014
I
M
NSTRUCTION
ANUAL
Web: http://www.metallographic.com
This instruction manual is
provided with each piece of
delivered equipment.

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Summary of Contents for Pace Technologies MEGA-T300

  • Page 1 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 2 Terms and Conditions applying to all PACE Technologies Products 1. LIMITED WARRANTY AND DISCLAIMER: PACE Technologies Products are warranted for one year from the purchase date to be free from defects in material and workmanship under correct use, normal operating conditions, and proper application. PACE Technologies obligation under this warranty shall be limited to the repair or exchange, at PACE Technologies option, of any PACE Technologies Product or part which proves to be defective as provided herein.
  • Page 3 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 4: Table Of Contents

    MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 5: Product Description

    3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 1.0 Product Description The MEGA-T300 is a manual wheel feed or table feed abrasive cut-off machine for cutting materials ranging from soft aluminum metals to hardened tool steels.
  • Page 6 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 7 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 8 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 1.3 Mechanical Schematic Note: Installation of the MEGA-T300 should be on a flat sturdy surface, with easy access to electrical connections. Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 9 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 1.4 Features Powerful motor Viewing The MEGA-T300 is equipped with a window East to grip cutting powerful belt drive motor. In addition, the handle motor has an inductive brake for faster stopping of the blade.
  • Page 10 Measures WxHxD: Approx. 36” x 36” x 36” Weight: Approximately 375 lbs. 2.2 Shipping When moving crate, lift from bottom. To move MEGA-T300 use support bars provided with the machine. The MEGA-T300 is constructed of sensitive electronic and mechanical components. Do not drop.
  • Page 11 Install unit carefully! Improper installation voids warranty. hood cannot be opened with the interlocking safety device in the LOCK position. To open the The MEGA-T300 should be placed on a flat hood without power hook-up, stable surface. turn the interlocking device with key to the UNLOCK position (used for service and shipping).
  • Page 12 Note: Inspect the operating voltage on the name plate. Electrical connection for external coolant supply: Power for recirculation system comes from the MEGA-T300, (Installation continued on next page) Please read this instruction manual carefully and follow all installation, operating and safety guidelines.

  • Page 13: Safety Guidelines

    Careful attention to this instruction manual and the recommended safety guidelines is essential for the safe operation of the MEGA-T300. Proper operator training is required for the safe operation of the MEGA-T300. Any unauthorized mechanical and electrical change, as well as improper operation, voids all warranty claims.
  • Page 14 Recirculation tank Water Pressure pump Drain line The MEGA-T300 is equipped with a mobile line three-chamber counter-current coolant tank. The first chamber contains a coarse strainer for removing larger debris. Replacement of the coolant is accomplished by rolling out the tank and removing the water pump.
  • Page 15 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 3.4 Safety Tests Examine and verify that the MEGA-T300 safety devices and operating performance are in good working condition prior to use. The following safety checks are...

  • Page 16: Start-Up And Operation

    3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com 4.0 Start-up and Operation 4.1 General The MEGA-T300 is a manual wheel and manual table feed cutter. 4.2 Control Panel Power Light...
  • Page 17 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 18 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 19 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 20 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...

  • Page 21: Maintenance

    5.0 Maintenance 5.1 Introduction The MEGA-T300 requires very minimal maintenance. However, to increase the life of the saw, it is suggested that the cutting chamber be rinsed after cutting. It is also recommended that the hood be left open in order to minimize corrosion inside of the chamber due to high humidity from the cutting operation and cutting fluid.

  • Page 22: Trouble Shooting

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  • Page 23: List Of Spare Parts

    Electrical MEGA-T300 Full control board replacement M3-CB for MEGA T300 QF1 overload switch (Schneider GV2-ME20C/13 GV2ME20C -18A) MEGA-T300 QF1 overload switch (380V and GV2ME14C 480V motor) (Schneider GV2-ME14C/6-10A) MEGA M250 QF2 overload switch (pump) GV2ME05C (Schneider GV2-ME05C/0.63-1A) MEG-RCMU RCMU timer (blade)
  • Page 24 ANUAL 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Electrical KM1, KM3 AC contactor (MEGA-T300) LC1D18B7C (Schneider LC1D12B7C) KM2 AC contactor (MEGA-T300) (Schneider LC1D18B7C LC1D09B7C) M3-F-H...
  • Page 25 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 26 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 27 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 28 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 29 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 30 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 31 Description Images Mechanical-motor T3-M-010 Motor shaft Motor shaft screw holder T3-M-011 MEGA-T300 (400 Newton) gas cylinder GS-T300 pistons for hood Motor feed handle T3-M-0012 MEGA-T300 blade locking rod T3-M-004 Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 32 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Mechanical-table MEGA-T300 Table feed guide rods (pair) M3-TG MEGA-T300 Table feed boot M3-BOOT M3-TFW MEGA-T300 Table feed wheel...
  • Page 33 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 34 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 35 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 36 M3-FEET MEGA-T300 lifting handles (2/set) T3-M-028 MEGA-T300 casting base T3-M-027 Part no. Description Images Mechanical-Hood MEGA-T300 Control panel fabricated cover T3-M-029 MEGA-T300 Cutting chamber hood T3-M-033 Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 37 MEGA-T300 Right hood T3-M-045 Splash panel T3-M-030 Water shield T3-M-031 Side panel (metal) T3-M-032-M Side panel (plastic) T3-M-032-P MEGA-T300 rubber boot or side access M3-BT M3-T MEGA-T300 template Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
  • Page 38 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 39 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 40 3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: pace@metallographic.com Web: http://www.metallographic.com Part no. Description Images Mechanical-Hood Rubber shield holder T3-M-047 MEGA-T300 front safety window M3-FW Safety glass frame T3-M-048 Small water shield T3-M-049 Water nozzle bracket T3-M-050...
  • Page 41 Web: http://www.metallographic.com Part no. Description Images Plumbing M3-D MEGA-T300 Drain hose (40 mm) - 1.5m M3-H MEGA-T300 Coolant line (20 mm) - 1.5 meter MEGA-T300 Flexible coolant line (pair) (Part M3-COOL No. M3-COOL) MEG-RHV Rinse hose and valve MEG-RH Rinse hose...
  • Page 42 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 43 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
  • Page 44 MG-TB Vertical clamping vise t-slot bolt and nut MG-VW Vertical clamping vise adjustment t-wrench T-slot nuts (2/set) MEG-TS Right quick clamping vise for MEGA-T300 QCR-1100 abrasive cutter Left quick clamping vise for MEGA-T300 QCL-1100 abrasive cutter Mechanical stop for cutting repetitive...

  • Page 45: Electrical Drawings

    MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
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  • Page 48 MEGA-T300 Abrasive Cutter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲...
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