HydraMaster Titan 575 Owner's Manual
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HydraMaster Titan 575 Owner's Manual

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Titan 575
Owner's Manual
HydraMaster
th
11015 47
Avenue West
Mukilteo, Washington 98275
MAN-44326 Rev. 1, May 4, 2012
(182-576-D)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are
subject to change without prior notice. All rights reserved. © 2012 HydraMaster

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  • Page 1 No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are subject to change without prior notice. All rights reserved. © 2012 HydraMaster...

  • Page 3: Table Of Contents

    High Altitude Operation ................1-17 local Water Precautions ................. 1-17 INSTAllATION INfORMATION ..............SeCTION 2 Operating the Titan 575 in Hot Weather ..........2-2 Setting Up the Titan 575................2-5 Orientation of fuel Pump ................ 2-6 CleANING INfORMATION ................. SeCTION 3 Precautions .....................
  • Page 4 70 Gallon Universal Recovery Tank (URT) Assembly Parts list ..... 9-47 70 Gallon Universal Recovery Tank (URT) Cover Assembly Parts list .. 9-49 Dura-Flow APO Retrofit Kit Parts List ............. 9-51 Vacuum Relief Valve Assembly Parts list ..........9-52 Titan 575 Owner’s Manual - ii...
  • Page 5 Control Panel ..................11-1 Vacuum and Solution Hoses ..............11-2 Cleaning Wand and Tool ................. 11-2 Water Heating System ................11-2 Hard Water Deposits ................11-2 Warranty Procedure ................11-2 ACCeSSORIeS AND CHeMICAl SOlUTIONS .......... SeCTION 12 iii - Titan 575 Owner’s Manual...
  • Page 6 1-1. Hard Water Map of Mainland United States ..........1-18 figure 2-1. location of Roof Vents in Vehicle ..............2-1 figure 2-2. Recommended location of Titan 575 in Van ..........2-3 figure 2-3. Install fuel Pump, Outlet Side Up ..............2-6 figure 2-4. fuel Pump Must be in Vertical Position .............2-6 figure 4-1.
  • Page 7 9-25. blower Heat exchanger Assembly - View 2 of 2 ........9-36 figure 9-26. Coolant Heat exchanger Assembly............9-38 figure 9-27. Diverter Valve Assembly ............... 9-39 figure 9-28. Chemical Jug Tray Assembly ..............9-40 figure 9-29. APO Connection Kit Assembly .............. 9-41 v - Titan 575 Owner’s Manual...
  • Page 8 9-39. 100 Gallon Universal Recovery Tank (URT) Cover Assembly ..... 9-55 figure 9-40. High Pressure Washing Kit - Pump Assembly ........9-57 figure 9-41. High Pressure Washing Kit - lower left Dash Assembly ..... 9-59 Titan 575 Owner’s Manual - vi...
  • Page 9 1- General Information The compact but powerful Titan™ 575 is a carefully re-engineered truckmount carpet cleaning machine designed and manufactured by HydraMaster. A WG 972 Kubota engine now powers the 575’s Tuthill 4007 Tri-lobe vacuum blower and the high pressure water pump, which is rated at 4 gpm (15 litres/minute).

  • Page 10: General Information

    It is imperative that no section of this manual be overlooked when preparing for operation of the Titan 575. Please read the manual to familiarize yourself with the operation of your Titan 575, paying special attention to all Warnings and Cautions.

  • Page 11: System Concept

    SySTeM COnCepT This is how the Titan 575 works: Incoming water enters the water box and is pressurized by the high pressure water pump. The water is heated by engine coolant in the tube and shell heat exchanger and then by the engine and blower exhaust in the cross flow heat exchanger.

  • Page 12: Contact Information

    To find a local distributor, please visit our website at http://hydramaster.com/HowTobuy/Dealerlocator.aspx If your question cannot be resolved by your distributor or by the information within this manual, you may contact HydraMaster direct using the following phone numbers. HOUrS TeLepHOne nUMBerS...

  • Page 13: Warnings, Cautions And Notices

    WarnIngS, CaUTIOnS anD nOTICeS HydraMaster uses this WARNING symbol throughout the manual to warn of possible injury or death. This CAUTION symbol is used to warn of possible equipment damage. This NOTICe symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information.
  • Page 14 Transporting a vented fuel container that presently contains, or has ever contained in the past, a flammable liquid is strictly forbidden by HydraMaster and by federal and state regulations. Doing so will increase the risk of fire and explosion. Serious injury or death may result.
  • Page 15 Never smoke in or around the truckmount. Doing so will increase the risk of fire and explosion. Serious injury or death may result. During the operation of the truckmount the exhaust system will become extremely hot. Keep all flammable materials away from the truckmount exhaust system. Failure to do so will increase the risk of fire and explosion.
  • Page 16 Never allow water to freeze inside the truckmount. Serious component damage will occur. Perform all freeze guarding procedures outlined in this digital Owner’s Manual. Many vehicles have critical components mounted directly below the floor that can easily be damaged. Before drilling holes in the floor of the vehicle inspect the underside of the vehicle for critical components.

  • Page 17: Responsibilities

    reSpOnSIBILITIeS purchaser’s responsibilities • Prior to purchasing a van, ensure that the payload is suitable for all of the equipment that will be installed and transported. This includes and is not limited to: the truckmount, recovery tanks, fresh water tanks, on-board water, hose reels, hoses, cleaning tools, chemicals and drying equipment.
  • Page 18 • ensure proper connection and installation of the battery. Verify that the battery is in accordance with HydraMaster’s recommendation. • Check the pump, vacuum blower and engine oil levels prior to starting the truckmount.
  • Page 19 Training The distributor should provide a thorough review of the operation manual with the purchaser along with instruction and familiarization in: How all the truckmount’s systems function. All safety precautions and their importance. How to correctly start and shut down the truckmount. How to correctly clean with the truckmount.

  • Page 20: Machine Specifications

    MaCHIne SpeCIfICaTIOnS frame Dimensions 26.0" W x 45" D x 39" H (66 cm x 114 cm x 99 cm) Weight 900 lbs (408 kg) engine - WG 972 Kubota Oil Type 5W-30 Synthetic Capacity 3.2 quarts (3.02 litres) when changing oil and filter engine rpm High - 3,000 rpm Idle - 1,500 rpm...
  • Page 21 Standard equipment High Pressure Solution 1/4" High Temperature Hose lined/Vinyl Cover - 100 ft. (0.635 cm High Temperature lined/Vinyl Cover -30.5 m) Vacuum Hose 2" Vacuum Hose - 100 ft. (5.08 cm Vacuum Hose - 30.5 m) 1-1/2" Wand Whip line - 10 ft.

  • Page 22: Optional Equipment

    To better meet your business needs, HydraMaster offers several options that you can add to your basic Titan 575 system. The following shows the available options and the additional kits necessary to install the options. Refer to the following table before placing your order.

  • Page 23: Spare Parts

    Spare parTS The following table, starting on this page and continuing on the following page, is a list of available Titan 575 spares that distributors may purchase to have on hand for repairs and maintenance. part no Description 000-010-128 belt, 9330HD Pump Drive 000-010-131 belt, 3vx450 eng.
  • Page 24 part no Description 000-157-022 Switch, Relay 000-157-040 Switch, 12V DC, On/Off 000-157-0801 Switch, float with Polypropylene barrel 000-157-152 Switch, Ignition, 3-Way 000-169-011 Valve, Thermal, low Pressure 000-169-0171 Valve, 3-Way (Chemical) 000-169-022 Valve, 1 1/2" full Port 000-169-160 Valve, 2-Way (Chemical) 000-169-184 Valve, Check, S/S Chemical Pump 000-169-213...

  • Page 25: High Altitude Operation

    Contact the local Kubota dealer or HydraMaster to obtain the proper jet size. find your local Kubota dealer at http://www.kubotaengine.com/distributor/engine_usa.html.

  • Page 26: Figure 1-1. Hard Water Map Of Mainland United States

    Hard Water area Map The hard water map, shown in figure 1-1, defines hard water areas in the continental United States which compromise fluid related components such as hoses, fittings, heaters, pumps, valves and water-cooled engines. for other countries, hard water area maps can be obtained from geological societies.
  • Page 27 Cleaning efficiency and equipment life is increased, chemical use decreased, and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas. HydraMaster strongly urges the use of water softener units with the Titan 575 in areas exceeding 3.0 grains per gallon.
  • Page 28 Another solution to the disposal problem is to equip your Titan 575 with an Automatic Pump-Out System (APO). These systems are designed to remove waste water from the extractor’s recovery system and actively pump the water through hoses to a suitable disposal drain.

  • Page 29: Installation Information

    Although there are many different heavy duty vehicles used for carpet cleaning equipment, the preferable vehicle for a Titan 575 installation is a cargo van with a heavy-duty suspension package and a 3/4 HD ton capacity. If a fresh water tank is added, a one ton or larger capacity van is required.

  • Page 30: Operating The Titan 575 In Hot Weather

    HydraMaster recommends the following steps when operating the Titan 575 during periods of hot weather (95º f [35º C] or higher). This will help ensure that your Titan 575 continues to run at 100% capacity during even the hottest days.

  • Page 31: Figure 2-2. Recommended Location Of Titan 575 In Van

    2-2. recommended Location of Titan 575 in Van Secure Installation No matter how the unit is installed, check to see if the Titan 575 is properly secured to the floor of the van with the hardware provided. This safety measure will ensure that the machine will not slide inside the van.
  • Page 32 Transporting any vented fuel container that presently holds or has ever held a flammable liquid in a vehicle containing the Titan 575 is strictly forbidden by HydraMaster Corporation and by federal and state regulation. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 33: Setting Up The Titan 575

    Setting the vacuum level higher than the recommended value can result in an increased risk of serious component damage. The Titan 575 is shipped from the factory with antifreeze added to the solution system. Recover this antifreeze and dispose of the recovered antifreeze as stated in the local laws and regulations.

  • Page 34: Orientation Of Fuel Pump

    OrIenTaTIOn Of fUeL pUMp for proper fuel pump operation and fuel flow, the vehicle’s fuel pump must be installed in a lower position with respect to the fuel tank and in as vertical a position as possible (outlet side up - Black = negative see figure 2-3 and figure 2-4).

  • Page 35: Cleaning Information

    3 - Cleaning Information The Titan 575 has been engineered using the latest and most sophisticated technology available to produce the finest carpet cleaning results possible. Despite this, it remains only a tool of the carpet cleaning trade and can produce only as a good a job as the person operating it.

  • Page 36: Preparing The Carpet For Extraction

    Relying on the rinse detergent to do the majority of the cleaning will result in overly long dry times and excess detergent residue left in the carpet. HydraMaster recommends the use of our pre-sprays: Fastbreak™ for residential carpet and Blitz™ for commercial carpet needs.

  • Page 37: Overwetting

    OVerWeTTIng Overwetting is an annoyance to all concerned. extended drying times will leave the customer with a negative impression of both the cleaning company and the process used. Several factors that will cause over-wetting include: Too few vacuum strokes. Clogged vacuum blower filter or vacuum tank lid not sealing properly. Vacuum tank drain valve left partially open.

  • Page 38: Cleaning Tool Tips

    CLeanIng TOOL TIpS Wands With a wand, keep cleaning strokes short, front to back, and run a “dry pass”. After pulling the wand for a strip of 3 or 4 ft (0.9 m or 1.2 m) long with the solution trigger activated, go back up to the top of the stroke, and make a “dry “...
  • Page 39 3-5: Cleaning Information...
  • Page 40 Cleaning Information: 3-6...
  • Page 41 rotary Tool: rx-20 Rotary tools are easier to move on the carpet, but harder to control at first. With a rotary tool, remember to keep strokes short and side-to-side. before turning on the RX-20, adjust the handle; it should rest right below or even with the bottom of your pants’...
  • Page 42 If you find it necessary to do a dry pass, keep strokes short to limit the amount of water that comes into contact with the fabric surface. Grip Part #000-061-144 Upholstery Tool Part #000-163-012 for more information about HydraMaster accessories, please visit this web page: http://hydramaster.com/Products/Accessories.aspx. Cleaning Information: 3-8...

  • Page 43: Severe Cleaning Situations

    SeVere CLeanIng SITUaTIOnS When your truckmount is used for hard-surface cleaning or pressure washing, some jobs may involve severe cleaning situations. In these cases, certain precautions will need to be taken in order to ensure that the recovery tank and various internal components are not damaged The following are examples of severe cleaning situations.
  • Page 44 Use of the vacuum recovery system for “dry cleaning”, without corresponding solution application (i.e. duct cleaning), is specifically excluded as an approved use of the truckmount. failure to follow this exclusion may lead to component failure and will invalidate your warranty. If concentrated acids or solvents are used to pre-treat surfaces before power washing, do not recover them through the vacuum system.

  • Page 45: Operating Instructions

    4 - Operating Instructions This section describes how to operate the Titan 575, starting with a description of the dash assembly (see figure 4-1). power Switch Throttle (STarT, rUn and Off) Cable Choke pressure gauge Vacuum gauge Temperature Temperature Control Dial...

  • Page 46: Figure 4-2. Titan 575 Lower Dash Assembly

    Control System figure 4-2. Titan 575 Lower Dash assembly To ensure proper operation of the exhaust diverter system, the Titan 575 must have a minimum of 10” Hg vacuum. If the vacuum level is lower than 10” Hg, the exhaust diverter will remain in “Divert” mode.

  • Page 47: Setting The Temperature

    Depending upon the type of cleaning jobs you need to do, there will be times where you will not need the maximum heat and vacuum available. There are a few different ways you can optimize the Titan 575 to the size of the job. The different scenarios can be defined as follows: Maximum –...

  • Page 48: Start-Up Procedure

    After the engine starts, allow the truckmount to run in “IDle” for 2 - 3 minutes to warm up. Gradually push on the choke as the engine warms up. Never clean when the Titan 575 is in the “IDle” mode. failure to follow this caution may result in serious component or engine damage.

  • Page 49: Setting The Pressure (For Optional High Pressure Washing Kit)

    (if equipped): 2,000 psi or as indicated on tool. Position the “WATeR PReSSURe SeleCTOR” to “PReSSURe WASHING” mode (if equipped). Do NOT apply a vacuum load while using the Titan 575 in “PReSSURe WASHING” mode. Doing so may cause the machine to overheat. 4-5: Operating Instructions...

  • Page 50: Figure 4-6. Location Of Chemical System Switches

    Turn the “CHeMICAl SySTeM” switch to the “PRIMe” position to purge any air from the system (see figure 4-6). With the truckmount running at full throttle block off the vacuum intake to the recovery tank. The vacuum gauge should read 12” Hg.

  • Page 51: Shut Down Procedure

    Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “blOWeR lUbe PORT” for about 5 to 10 seconds while the unit is running (see figure 4-7). Allow machine to run additional 2 to 5 minutes under load to flush off lubricant.
  • Page 52 In accordance with ePA, state and local laws, do not dispose of water into gutters, storm drains, streams, or reservoirs. Perform daily maintenance as specified in Section 5 of this Owner’s Manual. Operating Instructions: 4-8...

  • Page 53: Machine Maintenance

    A maintenance log, provided in the Owner’s Guide, must be correctly and completely filled out. HydraMaster may request to inspect the logs before a warranty claim is honored. It is recommended that the log be affixed to the vehicle door near the truckmount for convenience and to serve as a maintenance reminder.

  • Page 54: Operational Maintenance

    Inspect the truckmount for water and oil leaks, loose electrical connections, etc. and repair as needed. • lubricate the blower with a HydraMaster-recommended lubricant. Weekly Maintenance • Inspect the recovery tank filters for tears, holes, etc. Repair or replace as needed.
  • Page 55 quarterly Maintenance • Check the fuel lines. Repair or replace as needed. • Clean and gap the spark plugs to 0.028” (0.7 mm). Replace if excessive carbon buildup is visible. • Change the blower oil after first 100 hours of use. •...

  • Page 56: Overall Machine Maintenance

    OVeraLL MaCHIne MaInTenanCe Maintenance, troubleshooting and repair are much easier tasks to accomplish on a clean truckmount. Regular cleaning of the truckmount offers the user an opportunity to visually inspect all facets of the truckmount and spot potential problems before they occur. In addition to the operational maintenance the following “housekeeping”...

  • Page 57: Engine Maintenance

    Use only engine oils displaying the American Petroleum Institute (API) “starburst” certification mark ‘FOR GASOLINE ENGINES’ on the container. engine Oil Recommendation While multi-viscosity oils are generally recommended, SAE 5W-30 synthetic is specifically recommended year round for your Titan 575 engine. 5-5: Machine Maintenance...
  • Page 58 Oil filter Kubota engines use Kubota oil filters. An equivalent or better oil filter must be used when servicing the engine. To replace the filter, use a proper filter wrench to remove the filter. Clean the filter mounting base and lightly coat the gasket surface of the new filter with engine oil.
  • Page 59 Always maintain a 50% solution of phosphate-free/low-silicate antifreeze at all times for adequate heat dissipation, lubrication and protection from freezing. Major brands are typically low phosphate or phosphate free, and will be labeled accordingly on the container. It is recommended that you consult the technical data sheet for the brand of coolant you are using to determine if it meets the low phosphate requirement.

  • Page 60: High Pressure Pump Maintenance

    HIgH preSSUre pUMp MaInTenanCe Daily Check the oil level and the condition of the oil. The oil level should be up to the center of the sight glass on the side or rear of the pump or between the “MIN” and “MAX” lines on the dipstick.

  • Page 61: Figure 5-1. Remove Valve Cap And Valve Assembly

    Servicing Valves on the High pressure pump Removing a Valve Remove the valve cap (30 mm) and extract the valve assembly (see figure 5-1). figure 5-1. remove Valve Cap and Valve assembly Remove the valve assembly (retainer, spring, valve plate, valve seat) from the valve cavity.

  • Page 62: Figure 5-3. Replace Center Inlet Check Valve With Modified Check Valve

    Replace center inlet check valve with modified check valve (P/N 000-169-212 - figure 5-3). Modified Check Valve figure 5-3. Replace Center Inlet Check Valve With Modified Check Valve Apply O-ring grease to O-rings and install valves (figure 5-4). Replace valve cap and torque to 95 ft. lbs.(13 m kgs) see figure 5-5).

  • Page 63: Figure 5-6. Separate Manifold From Crankcase

    Remove the fasteners retaining the manifold Separate manifold from crankcase (see figure 5-6). figure 5-6. Separate Manifold from Crankcase It may be necessary to rotate crankshaft or tap manifold with rawhide or plastic mallet to loosen. When sliding manifold from crankcase, use caution not to damage ceramic plungers.

  • Page 64: Figure 5-9. Remove Stainless Steel Plunger Bolt And Ceramic Plunger

    Remove the stainless steel plunger bolt and ceramic plunger from the plunger guide (see figure 5-9). If the slinger washer is removed, be certain it is re-installed or replaced. Separate plunger bolt from ceramic plunger (see figure 5-9). figure 5-9. remove Stainless Steel plunger Bolt and Ceramic plunger Install new Teflon back-up ring and O-ring on the plunger bolt.

  • Page 65: Figure 5-11. Extract Retainers And Seals

    extracting Seals With manifold removed from crankcase: Insert proper extractor collet through main seal retainer (see figure 5-11). Tighten collet and extract retainers and seals. The Teflon seals of the HT series will be damaged during disassembly so new ones with have to be installed. figure 5-11.

  • Page 66: Figure 5-12. Seal Kit And Insertion Tool For Seal Installation

    Replacing the Seal Assemblies Only one seal kit (P/N 078-518) is necessary to repair all the seals in the pump (see figure 5-12). Use an insertion tool for seal installation figure 5-12. Seal kit and Insertion Tool for Seal Installation To install a seal assembly: Apply a film of O-ring grease on the O-ring on the outside of the new high pressure seal.

  • Page 67: Figure 5-14. Install Retainers Into Cavities

    To install the intermediate retainers and the low pressure seals: Insert the brass intermediate retainer into the cavity. Press the new low pressure seal into the brass low pressure seal retainer and install a new O-ring on the outside (see figure 5-14). figure 5-14.

  • Page 68: Figure 5-16. Re-Install Manifold And Torque Fasteners

    Re-Installing Manifold Position the outer plungers at the same position (see figure 5-16). Re-install manifold and torque the fasteners in an “X” pattern to 50% of specification and then retorque to 100% specification (see figure 5-17 and figure 5-18). figure 5-16. re-install Manifold and Torque fasteners figure 5-17.

  • Page 69: Vacuum System Maintenance

    Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “blOWeR lUbe PORT” for about 5 to 10 seconds while the unit is running. Uncap the inlet(s) and run the unit for another minute to allow the blower to cool down.

  • Page 70: Descaling Procedure (Required)

    DeSCaLIng prOCeDUre (reqUIreD) Scale deposits on the interior of the heating system can cause a noticeable loss in heating performance. Deposits of this kind result from hard water. The frequency with which descaling procedures are required will vary. If the area has particularly hard water, you may have to descale often.

  • Page 71: Freeze Guarding

    freeze gUarDIng To avoid permanent damage to the truckmount, it is imperative to follow the freeze Guard Procedure whenever the possibility of freezing temperatures exists. When disposing of antifreeze, follow local laws and regulations. Do not discard into storm sewers, septic systems or onto the ground. Antifreeze is harmful or fatal if swallowed.
  • Page 72 freeze guard procedure With the truckmount turned off and the incoming water line disconnected, open the water box drain valve on the front of the truckmount. Allow the system to fully drain. Close the water box drain valve. In some extreme cold-temperature locations, you may find it necessary to disconnect the pressure gauge hose from the high pressure pump and drain the hose.
  • Page 73 Always check the freezing level of your reclaimed antifreeze with a glycol tester before reusing. failure to do so may result in serious component damage. recovering antifreeze for re-Use Attach all hoses and wands which have been freeze guarded to the truckmount. Attach the incoming water source to the front of the truckmount.
  • Page 74 Machine Maintenance: 5-22...

  • Page 75: Water And Chemical System

    6 - Water and Chemical System This section describes the Titan 575’s water and chemical systems, and includes the exhaust subsystem. Parts of the text are also included in the section’s annotated illustrations which are referenced in the following paragraphs (see figure 6-1 – figure 6-6).
  • Page 76 (see figure 6-2) The chemical is pressurized by the HydraMaster diaphragm chemical pump attached to the head of the water pump. This pump pulls the chemical from the chemical, or soap, jug through the chemical flow meter (see figure 6-3).

  • Page 77: Figure 6-1. Annotated Water, Chemical And Solution Flow Diagram - View 1 Of 3

    Figure 6-1. Annotated Water, Chemical and Solution Flow Diagram - View 1 of 3 7459 1. Fresh water is brought into the water box; water is gravity fed to the pump where it is pressurized. 2. Pressurized water enters the bypass valve. 3c.

  • Page 78: Figure 6-2. Annotated Water, Chemical And Solution Flow Diagram - View 2 Of 3

    Figure 6-2. Annotated Water, Chemical and Solution Flow Diagram - View 2 of 3 7459 5. Water being called for by the wand/tool exits the manifold 6. The water joins the chemical where the solution is created. and passes through a check valve. 4.

  • Page 79: Figure 6-3. Annotated Water, Chemical And Solution Flow Diagram - View 3 Of 3

    Figure 6-3. Annotated Water, Chemical and Solution Flow Diagram - View 3 of 3 7459 8. After being pressurized, the chemical travels through the chemical flow valve and is injected into the high pressure stream. This solution then exits the front of the truckmount and is delivered to the cleaning tool. 7.

  • Page 80: Figure 6-4. Water, Chemical And Solution Flow Diagram - Larger View

    Figure 6-4. Water, Chemical and Solution Flow Diagram - Larger View 7459 Water and Chemical System: 6-6...

  • Page 81: Figure 6-5. Chemical Flow Diagram - Larger View

    Figure 6-5. Chemical Flow Diagram - Larger View 7459 6-7: Water and Chemical System...

  • Page 82: Figure 6-6. Exhaust Flow Diagram

    Figure 6-6. Exhaust Flow Diagram 7459 Water and Chemical System: 6-8...

  • Page 83: Electrical System

    Wiring Diagram eLeCTrICaL SySTeM InfOrMaTIOn The Titan 575 electrical system operates on 12 - 14 V DC which is provided by the battery. battery levels are maintained by a 40-Amp alternator mounted on the engine. When a new battery is installed, check that it is properly charged before installation or damage to the charging system may occur.

  • Page 84: Figure 7-1. Electrical Schematic

    figure 7-1. electrical Schematic 000-179-023 Rev. A electrical System: 7-2...

  • Page 85: Figure 7-2. Wiring Diagram - View 1 Of 3

    figure 7-2. Wiring Diagram - View 1 of 3 000-179-022 Rev. b COLOR KEY BLACK - DENOTES WIRES RED - DENOTES OPTIONAL EQUIPMENT GREEN - DENOTES COMPONENTS 19(BLU) 18(RED) 17(BLK) 70(ORG) 67(WHT) 66(BLK) 68(PNK) 11(RED) 12 GA. PLASTIC CONNECTORS 037-108 FEMALE CONNECTORS 037-105 28(PNK) 28(PNK)
  • Page 86 KUBOTA WIRING HARNESS (BEHIND ELECTRICAL BOX) COLOR KEY BLACK - DENOTES WIRES ORIENTATION RED - DENOTES OPTIONAL EQUIPMENT REF. FROM BACK OF PLUG GREEN - DENOTES COMPONENTS figure 7-3. Wiring [TO IGNITION COIL #2] 05(WHT/BLK) 05(WHT/BLK) [TO IGNITION COIL #1] 07(RED/BLK) 07(RED/BLK) Diagram - View 2 of 3 IGNITION...

  • Page 87: Figure 7-4. Wiring Diagram - View 3 Of 3

    figure 7-4. Wiring Diagram - View 3 of 3 000-179-022 Rev. b IGNITION COILS KUBOTA ENGINE MTR-1 COLOR KEY COIL COIL COIL BLACK - DENOTES WIRES RED - DENOTES OPTIONAL EQUIPMENT GREEN - DENOTES COMPONENTS 05(WHT/BLK) 06(BLU/BLK) 76(ORG) (BLK) 14(RED/BLK) 75(ORG) 07(RED/BLK) CRANK RPM...
  • Page 88 electrical System: 7-6...

  • Page 89: Systems Troubleshooting

    8 - Systems Troubleshooting This section describes the standard troubleshooting procedures in the following areas: „ Heating System „ Chemical System „ engine „ High Pressure System „ Vacuum System 8-1: Systems Troubleshooting...

  • Page 90: Heating System

    HeaTIng SySTeM The truckmount overheats and shuts down possible Cause Solution 1.1. faulty sensor Inspect the engine overheat switch and test for functionality. Unable to achieve normal cleaning solution temperature possible Cause Solution 2.1. Temperature control Inspect the knob. Adjust if necessary. knob is turned down.

  • Page 91: Chemical System

    CHeMICaL SySTeM System will not prime possible Cause Solution 1.1. The check valves in Remove the valves and inspect. Clean or replace as chemical pump are faulty. necessary. 1.2. The chemical pump Remove and inspect. Replace as necessary. diaphragm is faulty. 1.3.

  • Page 92: Engine

    engIne The engine will not turn over possible Cause Solution 1.1. A loose or corroded Clean and tighten the battery terminal connections. battery terminal. 1.2. The battery is dead. Recharge or replace the battery. Test the charging system. Repair if necessary. Do not attempt to jump start the truckmount from a running vehicle.
  • Page 93 The engine turns over but will not start. possible Cause Solution 2.1. The recovery tank is Drain the tank. full Inspect the float. Repair or replace as necessary. 2.2. The recovery tank float is faulty. Refer to a qualified service technician for further 2.3.
  • Page 94 runs rough at high speed possible Cause Solution 4.1. The spark plug(s) Remove and inspect the plugs. Clean or replace as are faulty. necessary. 4.2. The spark plug Inspect the wires and connectors for damage or loose wire(s) are faulty. connections.

  • Page 95: High Pressure System

    HIgH preSSUre SySTeM The pump will not come up to normal cleaning pressure possible Cause Solution 1.1. The pressure Inspect the valve. Repair or replace if necessary. adjusting valve is faulty. 1.2. Worn seals or valves Test the pump output volume directly from the pump in the pump.
  • Page 96 pressure pulsation possible Cause Solution 4.1. Chemical pump is not Prime the chemical pump. primed. Check all the hoses and fittings for cuts, breaks, cracks, etc. 4.2. Air leak between the water box and pump. Repair as necessary. 4.3. The check valve(s) Remove each valve and inspect for correct operation.

  • Page 97: Vacuum System

    VaCUUM SySTeM Weak vacuum at wand. The gauge reads normal. possible Cause Solution 1.1. blockage in the Disconnect the hoses and check for an obstruction. hoses or wand tube 1.2. excessive length of Do not attach excessive lengths of hose. hose connected to the truckmount Weak vacuum...
  • Page 98 The vacuum blower is locked and will not turn possible Cause Solution 5.1. Truckmount has Spray penetrating oil into the blower and let sit for at least been inactive for a one hour. Then very carefully use pipe wrench on the outer period of time and the diameter of the pulley on the coupler to attempt to free blower was not properly...

  • Page 99: Assemblies And Parts Lists

    9 - Assemblies and Parts lists Titan 575 assembly drawings and parts list included in this section are as follows: „ „ Coolant Heat exchanger Assembly Parts lis Machine Assembly Parts list „ „ Diverter Valve box Assembly Parts lis frame Assembly Parts list „...

  • Page 100: Figure 9-1. Machine Assembly - View 1 Of 3

    figure 9-1. Machine assembly - View 1 of 3 610-050-741 Rev. A 9-2: Assemblies and Parts lists...

  • Page 101: Figure 9-2. Machine Assembly - View 2 Of 3

    figure 9-2. Machine assembly - View 2 of 3 610-050-741 Rev. A SOME HOSES AND EXTERNAL PARTS HIDDEN FOR CLARITY 9-3: Assemblies and Parts lists...

  • Page 102: Figure 9-3. Machine Assembly - View 3 Of 3

    figure 9-3. Machine assembly - View 3 of 3 610-050-741 Rev. A 9-4: Assemblies and Parts lists...

  • Page 103: Machine Assembly Parts List

    Machine assembly parts List Item part number Description Item part number Description 610-002-741 Assembly, blower 610-020-741 Assembly, Upper Dash 610-005-741 Assembly, blower Heat exchanger 610-015-741 Assembly, Chemical Jug Tray 610-006-741 Assembly, Coolant Heat exchanger 000-033-003 Clamp, Size #4 Mini Hose 610-011-741 Assembly, electrical Panel 000-049-118...

  • Page 104: Figure 9-4. Frame Assembly

    figure 9-4. frame assembly 610-001-741 9-6: Assemblies and Parts lists...

  • Page 105: Frame Assembly Parts List

    frame assembly parts List Item part number Description Item part number Description 000-033-117 Clamp, 1” Cushion loop w/ 7/16 Mount Hole 000-143-166 Screw, #10-24UNC X 3/8” lg. Hex Head 000-033-053 Clamp, 1-1/2” Cushion loop 000-143-333 Screw, 1/4”-20UNC X 0.50” lg. Hex Head 000-033-135 Clamp, 1-3/4”...

  • Page 106: Figure 9-5. Engine Assembly - View 1 Of 3

    figure 9-5. engine assembly - View 1 of 3 610-004-741 Rev. C COIL, IGNITION (COMES w/ ENGINE) 9-8: Assemblies and Parts lists...

  • Page 107: Figure 9-6. Engine Assembly - View 2 Of 3

    figure 9-6. engine assembly - View 2 of 3 610-004-741 Rev. C 9-9: Assemblies and Parts lists...

  • Page 108: Figure 9-7. Engine Assembly - View 3 Of 3

    figure 9-7. engine assembly - View 3 of 3 610-004-741 Rev. C 11 X 9-10: Assemblies and Parts lists...

  • Page 109: Engine Assembly Parts List

    engine assembly parts List Item part number Description Item part number Description 000-052-906 Adapter, 1/4”f X 12mm Male 000-068-221 Hose, Oil Drain 610-013-741 Assembly, exhaust 000-068-941 Hose,1” I.D. Coolant Mod. 9” X 3” 610-021-007 Assembly, flywheel Plate 000-052-293 Insert, #23 (1/8” NPT X 3/16” barb) 000-010-131 belt, 3VX450 Super HC 000-052-109...

  • Page 110: Exhaust Assembly Parts List

    figure 9-8. exhaust assembly 610-013-741 Rev. b exhaust assembly parts List Item part number Description 000-015-393 Bracket, Muffler Support Foot - Coated 000-033-068 Clamp, 1-1/2” exhaust 000-105-181 flange, Ø1.50” exhaust Donut - Coated 000-057-199 Gasket, exhaust Donut 000-057-146 Gasket, four Hole exhaust 000-093-158 Muffler/Catalytic 000-094-081...

  • Page 111: Top Cover Assembly Parts List

    figure 9-9. Top Cover assembly 610-022-741 Rev. A Top Cover assembly parts List Item part number Description Item part number Description - - - Air Cleaner - Kubota engine (Comes w/ engine) 000-143-126 Screw, #10-24UNC X 0.50” lg. Hex Head 000-041-552 Cover, brow - Machine - Coated 000-143-143...

  • Page 112: Figure 9-10. Flywheel Plate Assembly

    figure 9-10. flywheel plate assembly 610-021-007 Rev. C SCREW, 8MM x 1.25 x 25MM LG. (COMES w/ ENGINE) 9-14: Assemblies and Parts lists...

  • Page 113: Flywheel Plate Assembly Parts List

    flywheel plate assembly parts List Item part number Description Item part number Description 000-015-1164 bracket, Angle - Rear engine Mount - Coated 000-143-587 Screw, 7/16”-14UNC X 2” lg. Hex Head 000-015-941 bracket, Idler Pulley Tensioner - Coated 000-143-554 Screw, 7/16-14UNC X 6.5” lg. ft Gr. 5 - - - Bracket, Overflow Jug Mounting (Comes w/ Engine) 000-150-011...

  • Page 114: Figure 9-11. Upper Dash Assembly

    figure 9-11. Upper Dash assembly 610-020-741 Rev. b 9-16: Assemblies and Parts lists...

  • Page 115: Upper Dash Assembly Parts List

    Gauge, Pressure 0 -1,500 psi, UPC #401406. 000-157-040 Switch, 20 Amp Rocker 000-074-016 Gauge, Temperature 000-157-131 Switch, 3-Way Speed Control 000-074-017 Gauge, 0-30” Hg Vac. 2 1/2” HydraMaster face 000-157-152 Switch, Ignition 000-042-076 Housing, Radiator Shroud 000-149-560 Thermostat, Potentiometer * 000-061-056...

  • Page 116: Figure 9-12. Electrical Panel Assembly - View 1 Of 2

    figure 9-12. electrical panel assembly - View 1 of 2 610-011-741 Rev. e 9-18: Assemblies and Parts lists...

  • Page 117: Figure 9-13. Electrical Panel Assembly - View 2 Of 2

    figure 9-13. electrical panel assembly - View 2 of 2 610-011-741 Rev. e 9-19: Assemblies and Parts lists...

  • Page 118: Electrical Panel Assembly Parts List

    electrical panel assembly parts List Item part number Description Item part number Description 000-012-002 block, 6 Post Terminal 000-100-182 Panel, electrical - Universal - Coated 000-018-040 Circuit breaker, 50 Amp 000-106-014 Plug, Vent 000-037-011 Connector, “Jumper” Terminal block 000-143-533 Screw, #10-24UNC X 0.25” lg. Pan Head Phillips 000-074-125 Controller, Temp Single Analog Input - RTD 000-143-126...

  • Page 119: Figure 9-14. Blower Assembly

    figure 9-14. Blower assembly 610-002-741 Rev. D 9-21: Assemblies and Parts lists...

  • Page 120: Blower Assembly Parts List

    Blower assembly parts List Item part number Description Item part number Description 000-001-041 Adapter, blower Inlet - Coated 000-052-293 Insert, #23 (1/8” NPT X 3/16” barb) 000-001-183 Adapter, blower Outlet - Coated 000-077-011 Key, 3/16” X 1 1/2” long 000-111-147 blower, 4007 Dominator 000-052-069 Nipple, 1/8”...

  • Page 121: Pump And Silencer Assembly Parts List

    figure 9-15. pump and Silencer assembly 610-021-741 Rev. b pump and Silencer assembly parts List Item part number Description Item part number Description 000-093-105 Silencer, 4” Slip Connection - Coated 610-007-741 Assembly, Pump 000-174-005 Washer, 3/8” flat 000-143-018 Screw, 3/8”-16UNC X 1” Hex Head - Grade 8 9-23: Assemblies and Parts lists...

  • Page 122: Figure 9-16. Pump Assembly - View 1 Of 2

    figure 9-16. pump assembly - View 1 of 2 610-007-741 Rev. b 9-24: Assemblies and Parts lists...

  • Page 123: Figure 9-17. Pump Assembly - View 2 Of 2

    figure 9-17. pump assembly - View 2 of 2 610-007-741 Rev. b 9-25: Assemblies and Parts lists...

  • Page 124: Pump Assembly Parts List

    pump assembly parts List Item part number Description Item part number Description 000-097-057 O-Ring, Adapter - Chemical Pump 000-001-154 Adapter, GP to Chem Pump S/S 4.0 Gallon 000-010-128 belt, HD9330 Gates Green back 000-105-550 Plate, Pump Clutch - GP 4.0 gpm 000-015-990 bracket, Pump Mount - Coated 000-111-188...

  • Page 125: Figure 9-18. Water Box Assembly

    figure 9-18. Water Box assembly 610-010-741 Rev. b NORMALY CLOSED 9-27: Assemblies and Parts lists...

  • Page 126: Water Box Assembly Parts List

    Water Box assembly parts List Item part number Description Item part number Description 000-049-151 Assembly, Diffuser filter 000-052-754 Insert, #f816 (1/2” fPT X 1” barb) 000-052-780 barbed, Push-lock 000-094-097 Nut, 1”-14UNS brass 000-052-728 bulkhead, 1/2” fPT 000-097-041 O-Ring, 1/2” bulk Head 000-052-660 bulkhead, 3/8”...

  • Page 127: Diffuser Assembly Parts List

    figure 9-19. Diffuser filter assembly 000-049-151 Rev. b Diffuser assembly parts List Item part number Description Item part number Description 000-027-115 Cap, 2” PVC Modified for Diffuser 000-052-074 Nipple, 3/8” NPT Hex 000-033-131 Clamp, Diffuser 000-125-222 Tube, Diffuser 000-052-104 Insert, #66 (3/8” NPT X 3/8” barb) 9-29: Assemblies and Parts lists...

  • Page 128: Figure 9-20. Lower Dash Assembly - View 1 Of 2

    figure 9-20. Lower Dash assembly - View 1 of 2 610-019-741 Rev. C 9-30: Assemblies and Parts lists...

  • Page 129: Figure 9-21. Lower Dash Assembly - View 2 Of 2

    figure 9-21. Lower Dash assembly - View 2 of 2 610-019-741 Rev. C 9-31: Assemblies and Parts lists...

  • Page 130: Lower Dash Assembly Parts List

    Lower Dash assembly parts List Item part number Description Item part number Description 610-026-741 Assembly, 3-Way Valve 000-052-814 Nipple, 1/8” NPT X 1/4” Pressto lock 610-009-741 Assembly, by-Pass Valve 000-094-034 Nut, #10-24UNC Nylock 610-008-741 Assembly, Hi Pressure Manifold 000-094-098 Nut, 7/16”-24UNf - 2-Way Metering Valve 000-033-057 Clamp, 1”...

  • Page 131: Side Cover Assembly Parts List

    figure 9-22. Side Cover - Machine assembly 610-023-741 Rev. b Side Cover assembly parts List Item part number Description 000-041-469 Cover, Side - Machine - Coated 000-089-003 Magnet 000-094-034 Nut, #10-24UNC Nylock 000-131-131 Trimlock, 3/8 X 1/8 Rubber edge Trim 1 ft 9-33: Assemblies and Parts lists...

  • Page 132: Grill Assembly Parts List

    figure 9-23. grill assembly 610-028-741 Rev. A grill assembly parts List Item part number Description 000-100-172 Panel, Grill 000-100-186 Panel, logo Grill - Coated 000-131-131 Trimlok, 3/8” X 1/8” Groove 1 ft 000-174-001 Washer, #10 flat 000-094-058 Nut, #10-32UNf Nylock 9-34: Assemblies and Parts lists...

  • Page 133: Figure 9-24. Blower Heat Exchanger Assembly - View 1 Of 2

    figure 9-24. Blower Heat exchanger assembly - View 1 of 2 610-005-741 Rev. b 12 X 12 X 9-35: Assemblies and Parts lists...

  • Page 134: Figure 9-25. Blower Heat Exchanger Assembly - View 2 Of 2

    figure 9-25. Blower Heat exchanger assembly - View 2 of 2 610-005-741 Rev. b 13 X 16 X 9-36: Assemblies and Parts lists...

  • Page 135: Blower Heat Exchanger Assembly Parts List

    Blower Heat exchanger assembly parts List Item part number Description Item part number Description 000-001-155 Adapter, exhaust Duct Outlet - Coated 000-131-015 Gasket, Heat exchanger Core 000-001-191 Adapter, Exhaust Turn Down Deflector - Coated 000-057-221 Gasket, Side Plenum 000-001-186 Adapter, exhaust Turndown - Coated 000-063-003 Harness Wrap, Hi Temp.

  • Page 136: Coolant Heat Exchanger Assembly Parts List

    figure 9-26. Coolant Heat exchanger assembly Coolant Heat exchanger assembly parts List 610-006-741 Rev A. Item part number Description 000-052-131 elbow, 1”NPT X 1” barb (Glass filled black Nylon) 000-052-086 elbow, 3/8” NPT Street 000-038-043 Heat exchanger, Water to Water 000-052-528 Nipple, 3/8”...

  • Page 137: Diverter Valve Box Assembly Parts List

    figure 9-27. Diverter Valve assembly 000-169-230 Rev. b Diverter Valve Box assembly parts List Item part number Description 000-020-069 bushing, flapper - Diverter - Machined 000-020-073 Collar, Diverter Alignment 000-042-065 Housing, Top and Side - Diverter - fabricated 000-042-066 Housing, bottom and Side - Diverter - fabricated 000-042-067 Housing, Baffle - Diverter - Fabricated 000-057-219...

  • Page 138: Chemical Jug Tray Assembly Parts List

    figure 9-28. Chemical Jug Tray assembly 610-015-741 Rev. e Chemical Jug Tray assembly parts List Item part number Description 610-021-010 Assembly, APO Connection Kit 000-052-226 Insert, 1-1/2” NPT X 1-1/2” barb (Gray) 000-159-016 Jug, 5 Gallon Plastic Chemical - Standard 000-052-182 Nipple, 1-1/2”...

  • Page 139: Apo Connection Kit Assembly Parts List

    figure 9-29. apO Connection kit assembly 610-021-010 Rev. A apO Connection kit assembly parts List Item part number Description 000-015-720 bracket, APO Outlet Mounting - Coated 000-027-014 Cap, Garden Hose 000-033-020 Clamp, Size #16 Hose 000-057-055 Gasket, Garden Hose 000-068-069 Hose, 3/4”...

  • Page 140: By-Pass Valve Assembly Parts List

    figure 9-30. By-pass Valve assembly 610-009-741 Rev. A By-pass Valve assembly parts List Item part number Description 000-015-515 bracket, by-Pass Valve Mount - Weldment 000-052-414 Coupler, 3/8” fPT brass 000-052-086 elbow, 3/8” NPT Street 000-052-104 Insert, #66 (3/8” NPT X 3/8” barb) 000-052-105 Insert, #68 (3/8”...

  • Page 141: 3-Way Valve Assembly Parts List

    figure 9-31. 3-Way Valve assembly 610-026-741 Rev. A 3-Way Valve assembly parts List Item part number Description 000-052-085 elbow, 1/4” NPT Street 000-052-533 Nipple, 3/8” JIC X 1/4” NPT 000-052-090 Tee, 1/4” NPT branch M-f-f 000-169-213 Valve, 3-Way 1/4” fPT 000-174-034 Washer, 0.688”...

  • Page 142: Actuator Valve Assembly Parts List

    figure 9-32. actuator Valve assembly actuator Valve assembly parts List 610-014-741 Rev. C Item part number Description 000-052-059 bushing, 1/4” MPT X 1/8” fPT 000-057-224 Gasket, Actuator 000-052-293 Insert, #23 (1/8” NPT X 3/16” barb) 000-042-069 Mount, Air Cylinder - Coated 000-042-070 Mount, Air Cylinder extension - Coated 000-094-122...

  • Page 143: Hi Pressure Manifold Assembly Parts List

    figure 9-33. Hi pressure Manifold assembly 610-008-741 Rev. A Hi pressure Manifold assembly parts List Item part number Description 000-052-113 Cross, 3/8” fPT 000-052-086 elbow, 3/8” NPT Street 000-052-083 elbow, 3/8” NPT Street X 45° 000-090-008 Manifold, High Pressure 000-052-071 Nipple, 1/4”...

  • Page 144: Figure 9-34. 70 Gallon Universal Recovery Tank (Urt) Assembly

    figure 9-34. 70 gallon Universal recovery Tank (UrT) assembly 610-003-741 Rev. A. 9-46: Assemblies and Parts lists...

  • Page 145: 70 Gallon Universal Recovery Tank (Urt) Assembly Parts List

    70 gallon Universal recovery Tank (UrT) assembly parts List Item part number Description Item part number Description 000-001-135 Adapter, Ø3.0 Tank To X 90° blower Hose - Coated 000-094-059 Nut, #8-32UNC Nylock 610-029-010 Assembly, Cover, 70 Gal, Dual Vac, URT 000-094-113 Nut, 1/4”-20UNC Neoprene Wellnut 000-079-091...
  • Page 146 figure 9-35. 70 gallon Universal recovery Tank (UrT) Cover assembly 610-029-010 Rev. A 9-48: Assemblies and Parts lists...

  • Page 147: 70 Gallon Universal Recovery Tank (Urt) Cover Assembly Parts List

    70 gallon Universal recovery Tank (UrT) Cover assembly parts List Item part number Description Item part number Description 000-086-008 latch, bungee - Strike 000-052-219 Adapter, 2” NPT X 2” f Slip 000-052-222 elbow, 2” barb X 2” fPT 000-094-063 Nut, #6-32UNC Nylock 000-041-444 Recovery Tank, Cover Dual Vac, Weldment - Coated 000-057-015...
  • Page 148 figure 9-36. Dura-flow apO - production kit Only * 000-079-091 Rev. D Retro fit kit is P/N 000-079-094. 9-50: Assemblies and Parts lists...

  • Page 149: Dura-Flow Apo Retrofit Kit Parts List

    Dura-Flow APO Retrofit Kit Parts List Item part number Description Item part number Description 000-052-757 Insert, 1” NPT X 3/4” elbow 000-111-169 Assembly, APO Pump - Jabsco 000-078-517 Kit, Jabsco Seal (Replacement) 000-015-908 bracket, Dura-flow Support - fabricated 000-091-042 Motor, leeson Pe350 Series 000-033-029 Clamp, Size #12 Hose 000-143-074...

  • Page 150: Vacuum Relief Valve Assembly Parts List

    figure 9-37. Vacuum relief Valve assembly 610-026-724 Rev. b Vacuum relief Valve assembly parts List Item part number Description Item part number Description 000-015-182 bracket, Vacuum Relief Valve - fabricated 000-105-332 Plate, Vacuum Relief Valve Mounting - Coated 000-143-198 Screw, 3/8”-16UNC X 4” lg. Hex Head - full Thread 000-027-032 Cap, Spun Vacuum Relief Valve 000-155-026...

  • Page 151: Figure 9-38. 100 Gallon Universal Recovery Tank (Urt) Assembly

    figure 9-38. 100 gallon Universal recovery Tank (UrT) assembly 610-003-080 Rev. C 9-53: Assemblies and Parts lists...

  • Page 152: 100 Gallon Universal Recovery Tank (Urt) Assembly Parts List

    100 gallon Universal recovery Tank (UrT) assembly parts List Item part number Description Item part number Description 000-094-059 Nut, #8-32UNC Nylock 000-001-135 Adapter, Ø3.0 Tank To X 90° blower Hose - Coated 000-079-091 Assembly, Dura-flow APO - Production 000-094-113 Nut, 1/4”-20UNC Neoprene Wellnut 000-094-009 Nut, 1/4”-20UNC Nylock 610-029-001...

  • Page 153: Figure 9-39. 100 Gallon Universal Recovery Tank (Urt) Cover Assembly

    figure 9-39. 100 gallon Universal recovery Tank (UrT) Cover assembly 610-029-001 9-55: Assemblies and Parts lists...
  • Page 154 100 gallon Universal recovery Tank (UrT) assembly parts List Item part number Description Item part number Description 000-052-219 Adapter, 2” NPT X 2” f Slip 000-094-063 Nut, #6-32UNC Nylock 000-041-465 Cover 100 URT - Coated 000-094-009 Nut, 1/4”-20UNC Nylock 000-052-222 elbow, 2”...

  • Page 155: Figure 9-40. High Pressure Washing Kit - Pump Assembly

    figure 9-40. High pressure Washing kit - pump assembly 610-021-013 Rev. b 9-57: Assemblies and Parts lists...

  • Page 156: High Pressure Washing Kit - Pump Assembly Parts List

    High pressure Washing kit - pump assembly parts List Item part number Description Item part number Description 000-001-154 Adapter, GP To Chem Pump S/S 4.0 Gallon 000-111-188 Pump, 4.0 gpm GP 000-015-253 bracket, Chem Pump Main Support - Coated 000-111-184 Pump, GP Chemical 000-015-254 bracket, Chem Pump Mount - Coated...

  • Page 157: High Pressure Washing Kit - Lower Left Dash Assembly Parts List

    figure 9-41. High pressure Washing kit - Lower Left Dash assembly 610-021-014 Rev. C High pressure Washing kit - Lower Left Dash assembly parts List Item part number Description 000-027-008 Cap, 3/8” brass Pipe 000-052-751 elbow, 3/8” JIC X 1/4” NPT 000-052-086 elbow, 3/8”...

  • Page 158: Hose Routings

    Hose routings part no. Description Overall Length Hose Type from 3/16 Teflon 000-068-823 Hose, 3/16" X 38" w/JIC 38” Pressure Gauge High Pressure Pump 3/16 Teflon 000-068-822 Hose, 3/16" X 66" w/JIC 66” 3-Way Chemical Valve (Mid Port) Chemical Pump (Outlet) 3/8 Teflon 000-068-821 Hose, 3/8"...

  • Page 159: 10 - How To Order Parts

    We shall always endeavor to be fair in our evaluation of your warranty claim and shall provide you with a complete analysis of our findings. HydraMaster warranty covers only defective materials and/or workmanship for the periods listed. Diagnostic reimbursement is specifically excluded.
  • Page 160 How to Order Parts: 10-2...

  • Page 161: 11 - Warranty Information

    Such causes listed in this section shall constitute abuse or neglect. BLOWer • failure to lubricate impellers daily with a HydraMaster-recommended lubricant, to lubricate bearings, to maintain proper oil levels, or to use the correct oil grade and viscosity as recommended in blower manual.

  • Page 162: Vacuum And Solution Hoses

    (you can also refer to http://www.hydramaster.com/KnowledgeCenter/Warranty.aspx). If you have moved to a new area or have purchased a used machine and need information regarding your local distributor, call HydraMaster at (425) 775-7272 or email us at: techsupport@hydramaster.com. When calling your distributor, be sure to have the machine’s information; model and serial number, ready for the service representative.

  • Page 163: Accessories And Chemical Solutions

    12 - Accessories and Chemical Solutions HydraMaster’s machine accessories are the most innovative collection available in the cleaning industry. for example, our RX-20 Rotary extractors have changed the shape of steam cleaning. In addition, our hoses, reels and tanks are of the finest quality construction.
  • Page 164 Accessories and Chemical Solutions: 12-2...

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