1. Manuals
  2. Brands
  3. HydraMaster Manuals
  4. Other
  5. Titan 575
  6. Owner’s manual and maintenance schedule

HydraMaster TITAN 575 Owner’s Manual And Maintenance Schedule

Hide thumbs Also See for TITAN 575:
Table of Contents

Advertisement

Quick Links

See also: Owner's Manual
TITAN 575 Owner's Guide and
Maintenance Schedule
HydraMaster
11015 47
Avenue West
th
Mukilteo, Washington 98275
MAN-47793 Rev. A, OCTOBER 2019
(000-182-304D)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are
subject to change without prior notice. All rights reserved. © 2019 HydraMaster

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TITAN 575 and is the answer not in the manual?

Questions and answers

Related Manuals for HydraMaster TITAN 575

Summary of Contents for HydraMaster TITAN 575

  • Page 1 No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are subject to change without prior notice. All rights reserved. © 2019 HydraMaster...
  • Page 3 Guide in a visible location near the truckmount so that the log stays up to date. Please note that you must keep maintenance records up to date and that you may be required to furnish maintenance records to HydraMaster before any warranty is honored.

  • Page 4: System Concept

    SYSTEM CONCEPT This is how the Titan 575 works: Incoming water enters the water box and is pressurized by the high pressure water pump. The water is heated by engine coolant in the tube and shell heat exchanger and then by the engine and blower exhaust in the cross flow heat exchanger.

  • Page 5: Contact Information

    To find a local distributor, please visit our website at http://hydramaster.com/HowToBuy/DealerLocator.aspx If your question cannot be resolved by your distributor or by the information within this guidel, you may contact HydraMaster direct using the following phone numbers. HOURS TELEPHONE NUMBERS...

  • Page 6: Warnings, Cautions And Notices

    WARNINGS, CAUTIONS AND NOTICES HydraMaster uses this WARNING symbol throughout the this Owner’s Guide to warn of possible injury or death. This CAUTION symbol is used to warn of possible equipment damage. This NOTICE symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information.
  • Page 7 Transporting a vented fuel container that presently contains, or has ever contained in the past, a flammable liquid is strictly forbidden by HydraMaster and by federal and state regulations. Doing so will increase the risk of fire and explosion. Serious injury or death may result.
  • Page 8 Using reading than 3.0 grains per gallon will cause scale to build up inside the truckmount water system. Scale build up causes serious component damage. Test all water prior to use and use water softening equipment if necessary. Titan 575 Owner’s Guide: 6...
  • Page 9 If concentrated acids or solvents are used to pre-treat surfaces before power washing, do not recover them through the vacuum system. Failure to follow this exclusion may lead to component failure and will invalidate your warranty. 7: Titan 575 Owner’s Guide...
  • Page 10 • The distributor is responsible for the correct installation of the truckmount. The distributor is also responsible to train you in the correct and proper operation and maintenance of the truckmount. Any modification of the truckmount may void the warranty. Titan 575 Owner’s Guide: 8...
  • Page 11 • Check the pump, vacuum blower and engine oil levels prior to starting the truckmount. • Start and run the truckmount and check that all systems function properly. • Test all hoses, wands and other accessories for correct operation. • Ensure timely return of the document package. 9: Titan 575 Owner’s Guide...
  • Page 12 Hard water damage and how to avoid it. This includes how to determine if hard water exists in your area and the installation and use of water softening systems. The truckmount’s warranty and warranty procedures. Titan 575 Owner’s Guide: 10...

  • Page 13: Machine Specifications

    Pump Capacity 14 oz. Pump Rate 4.0 gpm Pump rpm 1,700 rpm Operating Pressure 0 - 1,200 psi (heated) 0 - 2,000 (no heat) * Chemical System Last Step Chemical Injection * Pressure washing option 11: Titan 575 Owner’s Guide...
  • Page 14 Owner’s Manual (on CD) Owner’s Guide (printed) The Titan 575 comes standard with an exhaust deflector to which a hose cannot connect. HydraMaster strongly recommends you purchase the Exhaust Thru Floor Kit which directs the hot air outside of the van, away from the machine. This kit is highly recommended for vans with barn doors.

  • Page 15: Spare Parts

    SPARE PARTS The following table is a list of available Titan 575 spares that distributors may purchase to have on hand for repairs and maintenance. Part No Description 000-010-128 Belt, 9330HD Pump Drive 000-010-131 Belt, 3vx450 Eng. Drive 000-025-003 Cable, Choke, With Detent...

  • Page 16: High Altitude Operation

    5,000 ft may require a high-altitude carburetor jet. Use of this jet at high altitude will improve power, reduce fuel consumption and help reduce excessive carbon build-up in the exhaust and heat exchanger systems. Contact the local Kubota dealer or HydraMaster to obtain the proper jet size. Find your local Kubota dealer at http://www.kubotaengine.com/us-engine LOCAL WATER PRECAUTIONS The quality of water varies greatly.
  • Page 17 Figure 1. Hard Water Map of Mainland United States The map shown in Figure 1 is provided for general reference only. Water hardness in your geographical location should be confirmed by testing. 15: Titan 575 Owner’s Guide...
  • Page 18 Cleaning efficiency and equipment life is increased, chemical use decreased, and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas. HydraMaster strongly urges the use of water softener units with the Titan 575 in areas exceeding 3.0 grains per gallon.
  • Page 19 Another solution to the disposal problem is to equip your Titan 575 with an Automatic Waste Water Disposal System (AWDS). These systems are designed to remove waste water from the extractor’s recovery system and actively pump the water through hoses to a suitable disposal drain.
  • Page 20 Operating Instructions This section describes how to operate the Titan 575, starting with a description of the dash assembly (see Figure 4-1). Power Switch with Guard Throttle (START, RUN and OFF) Cable Ignition On LED Choke Pressure Gauge Vacuum Gauge...
  • Page 21 Adjustment Regulator Figure 2. Titan 575 Lower Dash Assembly The lower dash assembly also houses the blower lube port and the two high pressure cleaning solution port where the wand/tools connect to the Titan 575. 19: Titan 575 Owner’s Guide...

  • Page 22: Setting The Temperature

    To ensure proper operation of the exhaust diverter system, the Titan 575 must have a minimum of 5” Hg vacuum. If the vacuum level is lower than 5” Hg, the exhaust diverter will remain in “Divert” mode. Photographs and illustrations included in this document can represent optional equipment as well as standard equipment.

  • Page 23: Start-Up Procedure

    After the engine starts, allow the truckmount to run in “IDLE” for 2 - 3 minutes to warm up. Gradually push on the choke as the engine warms up. Never clean when the Titan 575 is in the “IDLE” mode. Failure to follow this caution may result in serious component or engine damage.
  • Page 24 “WATER PRESSURE SELECTOR” to “PRESSURE WASHING” mode (if equipped). Do NOT apply a vacuum load while using the Titan 575 in “PRESSURE WASHING” mode. Doing so may cause the machine to overheat. Turn the “CHEMICAL SYSTEM” switch to the “PRIME” position to purge any air from the system (see Figure 4-4).

  • Page 25: Shutdown Procedure

    Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “BLOWER LUBE PORT” for about 5 to 10 seconds while the unit is running (see Figure 4-5). Blower Lube Port Figure 5.
  • Page 26 Drain the vacuum tank in an appropriate location. In accordance with EPA, state and local laws, do not dispose of water into gutters, storm drains, streams, or reservoirs. 10. Perform daily maintenance as specified in Section 5 of this Owner’s Manual. Titan 575 Owner’s Guide: 24...
  • Page 27 Owner’s Guide. Records of maintenance must be kept and copies may be required to be furnished to HydraMaster before the warranty is honored. It is recommended that you affix a copy of the log on the vehicle door near your unit for convenience and to serve as a maintenance reminder.

  • Page 28: Operational Maintenance

    • Inspect the truckmount for water and oil leaks, loose electrical connections, etc. and repair as needed. • Lubricate the blower with a HydraMaster-recommended lubricant. Weekly Maintenance • Inspect the recovery tank filters for tears, holes, etc. Repair or replace as needed.
  • Page 29 • Check the engine valve clearance (intake and exhaust 0.006” to 0.0075”). • Check carburetor. Clean or replace as necessary. • Replace engine fan belt. Refer to the Interval in Hours Maintenance chart in the Owner’s Guide for more information. 27: Titan 575 Owner’s Guide...

  • Page 30: Overall Machine Maintenance

    • Thoroughly clean the wand and inspect for clogged jets, debris in vacuum slot and leaking fittings at valve. • Thoroughly clean the vacuum and high pressure hoses including quick releases and cuffs. Titan 575 Owner’s Guide: 28...

  • Page 31: Engine Maintenance

    Use only engine oils displaying the American Petroleum Institute (API) “starburst” certification mark ‘FOR GASOLINE ENGINES’ on the container. Engine Oil Recommendation While multi-viscosity oils are generally recommended, SAE 5W-30 synthetic is specifically recommended year round for your Titan 575 engine. 29: Titan 575 Owner’s Guide...
  • Page 32 DO NOT add coolant to any engine that has overheated until the engine cools. The engine manufacture requires the cooling system to be filled with a 50/50 mixture of glycol-based antifreeze. Distilled water is recommended in hard water areas. Titan 575 Owner’s Guide: 30...
  • Page 33 Inspect the exterior of the radiator for obstructions. Remove all debris with a soft brush or cloth. Use care to avoid damaging the core fins. Fuel Filter The fuel filter is located between the fuel pump and the fuel tank underneath the vehicle. 31: Titan 575 Owner’s Guide...

  • Page 34: High Pressure Pump Maintenance

    Do not run the pump with frozen water in the manifold. If there is a risk of freezing, freeze guard the truckmount. See the Freeze Guarding section of this Onwer’s Guide. Titan 575 Owner’s Guide: 32...
  • Page 35 Inspect the old valves for wear or damage. Only one valve kit is necessary to repair all the valves in the pump. (The kit includes new supports, O-rings, valve seat, valve poppet, spring and retainer; all are pre-assembled.) Figure 2. Inspect Manifold and Old Valves 33: Titan 575 Owner’s Guide...
  • Page 36 Replace valve cap and torque to 95 ft. lbs (see Figure 4). 10. Remove the fasteners retaining the manifold Separate manifold from crankcase (see Figure 7). Figure 3. Apply Grease Figure 4. Replace Valve Cap and Install Valves and Torque to 95 ft. lbs. Titan 575 Owner’s Guide: 34...
  • Page 37 13. Examine the ceramic plungers. The surface should be smooth and free from scoring, pitting or cracks (see Figure 6); if not, replace. 14. Loosen the stainless steel plunger bolt. Figure 6. Examine Ceramic Plungers 35: Titan 575 Owner’s Guide...
  • Page 38 (see Figure 10). 20. Slide new ceramic plunger over the plunger guide (see Figure 10). Figure 10. Install O-ring, Apply Sealant and Slide Plunger over Plunger Guide 21. Torque plunger to 14.5 ft. lbs. Titan 575 Owner’s Guide: 36...
  • Page 39 Insert proper extractor collet through main seal retainer (see Figure 11). Tighten collet and extract retainers and seals. The Teflon seals of the HT series will be damaged during disassembly so new ones with have to be installed. Figure 11. Extract Retainers and Seals 37: Titan 575 Owner’s Guide...
  • Page 40 Insert the high pressure seal into the cavity with the “U” shape down. Press high pressure seal into place. Apply a film of grease on the O-ring on the brass retainer (see Figure 12). Figure 12. Install Seal Assembly Using O-Ring Grease Titan 575 Owner’s Guide: 38...
  • Page 41 O-ring on the outside (see Figure 14). Figure 14. Install Retainers into Cavities Press the low pressure seal assembly into the cavity (see Figure 15). Figure 15. Press Low Pressure Seal Assembly into Cavity 39: Titan 575 Owner’s Guide...
  • Page 42 Re-install manifold and torque the fasteners in an “X” pattern to 50% of specification and then retorque to 100% specification (see Figure 17 and Figure 18). Figure 16. Re-install Manifold and Torque Fasteners Figure 17. Torque Sequence in Figure 18. Torque Bolts to 22 “X” Pattern ft. lbs Titan 575 Owner’s Guide: 40...

  • Page 43: Vacuum System Maintenance

    Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “BLOWER LUBE PORT” for about 5 to 10 seconds while the unit is running. Uncap the inlet(s) and run the unit for another minute to allow the blower to cool down.

  • Page 44: Descaling Procedure (Required)

    Start the truckmount and allow it to run for 3 to 5 minutes. Do not leave the TM DeScaler™ solution in the system. Flush the system with clean water and turn the truckmount “OFF.” 000-078-058 Figure 19. Recirculation Fitting Titan 575 Owner’s Guide: 42...

  • Page 45: Freeze Guarding

    Keep out of reach of children and animals. When draining solution from the machine, wear protective eye wear and ensure the solution temperature is cold. Failure to follow this caution can result in personal injury. 43: Titan 575 Owner’s Guide...
  • Page 46 See the following procedure. The reclaimed antifreeze solution may be used three times before being discarded. To freeze guard the hoses and wand, perform the preceding procedure with the items to be freeze guarded attached. Titan 575 Owner’s Guide: 44...
  • Page 47 Turn on the pump-in pump and run for 1 - 2 minutes until all the water is purged from the hose. The next time the truckmount is used, it may take a few minutes before the water box begins to fill. 45: Titan 575 Owner’s Guide...
  • Page 48 Inspect and clean the garden hose screen. Inspect the truckmount for water and oil leaks, loose electrical connections, etc. and repair as needed. Lubricate the blower lube port with a HydraMaster-recommended lubricant. INTERVAL IN HOURS TITAN 575 Change engine oil and filter after first 25 hours; afterwards, change the engine oil and filter every 100 hours. (Every 50 hours if operating in high ambient temperatures or heavy use conditions.)* Engine oil and filter Change the blower oil after first 100 hours of use.
  • Page 49 Inspect and clean the garden hose screen. Inspect the truckmount for water and oil leaks, loose electrical connections, etc. and repair as needed. Lubricate the blower lube port with a HydraMaster-recommended lubricant. INTERVAL IN HOURS TITAN 575 Engine oil and filter Change engine oil and filter after first 25 hours;...
  • Page 50 Check the engine air filter. Clean or replace as necessary. Check the water level in battery. Fill as needed. Clean the battery terminals as needed. Change the blower oil after first 100 hours of use. Titan 575 Owner’s Guide: 48...
  • Page 51 Check the engine air filter. Clean or replace as necessary. Check the water level in battery. Fill as needed. Clean the battery terminals as needed. Change the blower oil after first 100 hours of use. 49: Titan 575 Owner’s Guide...
  • Page 52 Check the engine air filter. Clean or replace as necessary. Check the water level in battery. Fill as needed. Clean the battery terminals as needed. Change the blower oil after first 100 hours of use. Titan 575 Owner’s Guide: 50...
  • Page 53 Check the engine air filter. Clean or replace as necessary. Check the water level in battery. Fill as needed. Clean the battery terminals as needed. Change the blower oil after first 100 hours of use. 51: Titan 575 Owner’s Guide...
  • Page 54 Check the engine air filter. Clean or replace as necessary. Check the water level in battery. Fill as needed. Clean the battery terminals as needed. Change the blower oil after first 100 hours of use. Titan 575 Owner’s Guide: 52...
  • Page 55 Check the engine air filter. Clean or replace as necessary. Check the water level in battery. Fill as needed. Clean the battery terminals as needed. Change the blower oil after first 100 hours of use. 53: Titan 575 Owner’s Guide...
  • Page 56 Replace as necessary. 1000 Hours Maintenance Change air filters. Check plug wires. Replace as necessary Check carburetor. Clean or replace as necessary. Clean the heat exchanger core. Replace coupler element (rubber insert) for cracks or wear. Titan 575 Owner’s Guide: 54...
  • Page 57 Replace as necessary. 1000 Hours Maintenance Change air filters. Check plug wires. Replace as necessary Check carburetor. Clean or replace as necessary. Clean the heat exchanger core. Replace coupler element (rubber insert) for cracks or wear. 55: Titan 575 Owner’s Guide...

Table of Contents