HydraMaster CDS xDrive Owner's Manual
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HydraMaster CDS xDrive Owner's Manual

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CDS xDrive
Owner's Manual
HydraMaster
th
11015 47
Avenue West
Mukilteo, Washington 98275
MAN-46605 Rev. A, January 2017
(P/N 000-182-900)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are
subject to change without prior notice. All rights reserved. © 2017 HydraMaster
*000-182-900*

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  • Page 1 No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are subject to change without prior notice. All rights reserved. © 2017 HydraMaster...

  • Page 3: Table Of Contents

    OPERATING INSTRUCTIONS ..............SECTION 3 Before Operating the CDS xDrive............3-1 CDS xDrive Start Up ................3-2 CDS xDrive Flood Restoration Work ..........3-3 CDS xDrive Shut Down ..............3-3 3 Speed Throttle Control Function ............. 3-5 FREEZE GUARD ..................SECTION 4 Draining the CDS xDrive..............
  • Page 4 Electrical Schematic ................8-4 Wiring Diagrams ................8-5 ASSEMBLIES AND PARTS LISTS ............... SECTION 9 Package - CDS xDrive Parts List ............9-3 Assembly - Console Parts List ............9-5 Power Pack Assembly Parts List ............9-8 Frame Assembly Parts List ..............9-12 Blower Assembly Parts List ...............
  • Page 5 Control Panel ..................13-1 Vacuum and Solution Hoses ............. 13-2 Cleaning Wand and Tool ..............13-2 Water Heating System ............... 13-2 Hard Water Deposits ................. 13-2 Warranty Procedure ................13-2 For Your Reference:................13-2 III - CDS xDRIVE Owner’s Manual...

  • Page 7: General Information

    • a 48 V battery pack It is the purpose of this manual to help you properly understand, maintain and service your CDS xDrive. Follow the directions carefully and you will be rewarded with years of profitable, trouble-free operation. This Owner’s Manual contains operation instructions as well as information required for proper maintenance of the CDS xDrive.
  • Page 8 Blower Generator Controller Controller Blower Silencer High Pressure Water Pump Figure 1-1. CDS xDrive Rear End Unit Showing Location of Power Pack, Silencer and Controllers. General Information: 1-2...

  • Page 9: Contact Information

    To find a local distributor, please visit our website at http://hydramaster.com/HowToBuy/DealerLocator.aspx If your question cannot be resolved by your distributor or by the information within this manual, you may contact HydraMaster direct using the following phone numbers. HOURS TELEPHONE NUMBERS...

  • Page 10: Warnings, Cautions And Notices

    WARNINGS, CAUTIONS AND NOTICES HydraMaster uses this WARNING symbol throughout the manual to warn of possible injury or death. This CAUTION symbol is used to warn of possible equipment damage. This NOTICE symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information.
  • Page 11 HOT SURFACES: During the operation of this equipment, many surfaces on the machine will become very hot. When near the van for any reason care must be taken not to touch any hot surface, such as the engine or the exhaust. HEARING PROTECTION: The Occupational Safety and Health Administration (OSHA) recommends the use of hearing protection when a technician is exposed to an average of 85 decibels (this is an average of exposure over an 8 hour period).
  • Page 12 BEFORE ATTEMPTING TO OPERATE THE 000-081-328 AGM) AGM) VEHICLE, ENSURE THAT: voltage. TEMPERATURE power ower The CDS xDRIVE “POWER” switch is OFF. Hazardous 000-081-328 cing. 000-081-443 ing. 000-081-437 The vehicle engine has returned to low idle (~800 rpm). (48 Volts DC AGM) voltage.
  • Page 13 The use of some chemicals through your machine can seriously damage the internal plumbing, high- pressure pump, chemical pump and heat exchanger. These harmful chemicals include concentrated acid solvents (including d-Limonene), and some paint, oil and grease removers with a high concentration of solvents.
  • Page 14 Do not use any other form of fasteners other than those supplied with the controller without contacting HydraMaster for advice. Use of inappropriate fasteners or torques could damage the controller. General Information: 1-8...
  • Page 15 RESPONSIBILITIES Purchaser’s Responsibility If you are the purchaser, it is the your responsibility to read the Owner’s Manual and to familiarize yourself with the information contained herein, paying special attention to all Warnings and Cautions. Sales Representative’s Responsibility Acceptance of Shipment If the unit shows any outward signs of damage, do not sign the delivery receipt until you have closely inspected the unit and noted any damage on the delivery receipt.

  • Page 16: Machine Specifications

    Solution pressure gauge, liquid filled, 0-1,500 psi Water pressure adjustment Blower lubrication port High pressure solution outlets, quick-disconnects Fresh water inlet fitting, quick-disconnect Water box drain valve Chemical controls Recovery Tank 100 gallon aluminum Cleaning Tool/ One HydraMaster Evolution wand Wand General Information: 1-10...
  • Page 17 10 ft x 1 1/2" whip line 10 ft x 1 1/2” drain line 150 feet High Performance Solution/Vacuum Hoses Garden Hose Chemical jug holder 2.5 gallon chemical jug Operation & maintenance manual Embroidered HydraMaster jacket Van decal 3 Year Warranty 1-11: General Information...
  • Page 18 General Information: 1-12...

  • Page 19: Local Water Precautions

    Hard Water Advisory HydraMaster recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem. The precision technology of truckmount heat exchanger systems is intolerant of any foreign material. Hard water deposits will ultimately decrease the performance of the system and are expected to seriously lower the reliability of the machine.
  • Page 20 Hard Water Area Map The hard water map, shown in Figure 1-2, defines hard water areas in the lower 48 United States which compromise fluid related components such as hoses, fittings, heaters, pumps, valves and water-cooled engines. For other countries, hard water area maps can be obtained from geological societies.
  • Page 21 Cleaning efficiency and equipment life is increased, chemical use decreased, and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas. HydraMaster strongly urges the use of water softener units with the CDS xDrive machines in areas exceeding 3.0 grains per gallon.

  • Page 22: Waste Water Disposal Advisory

    Another solution to the disposal problem is to equip your CDS xDrive with an Automatic Pump-Out System (APO). These systems are designed to remove waste water from the extractor’s recovery system and actively pump the water through hoses to a suitable disposal drain.

  • Page 23: Chemicals And Cleaning

    2 - Chemicals and Cleaning The CDS xDrive has been engineered using the latest and most sophisticated technology available to produce the finest carpet cleaning results possible. Despite this, it remains only a tool of the carpet cleaning trade and can produce only as a good a job as the person operating it.

  • Page 24: Cleaning Precautions

    Failure to take appropriate measures to prevent acidic corrosion can result in system failure and loss of warranty on affected parts. HydraMaster will not warranty parts that have been damaged from using acid products that have obviously caused failures. Avoid using detergents and chemicals which create foam when those products are agitated because foam passing through the blower could lead to serious mechanical failures.
  • Page 25 Figure 2-2. Cleaning Stroke Procedure Failure to adopt the previous procedure can result in increased chance of “clean streaks,” fiber shrinkage, brown-out and longer drying periods. 2-3: Chemicals and Cleaning...
  • Page 26 HydraMaster’s ClearWater Rinse™ has been formulated to protect vital components. HydraMaster will not warranty parts that have been damaged from using acid products that have obviously caused failures.
  • Page 27 Relying on the rinse detergent to do the majority of the cleaning will result in overly long dry times and excess detergent residue left in the carpet. HydraMaster recommends the use of our pre-sprays: Fastbreak™ for residential carpet and Blitz™ for commercial carpet needs. RINSE AND RECOVER Whether you are using a wand or a rotary extraction tool, you should clean an area approximately 3 ft.

  • Page 28: Overwetting

    For more information about HydraMaster’s complete chemical product line, visit this webpage: http://hydramaster.com/Products/Chemicals.aspx OVERWETTING Overwetting is an annoyance to all concerned. Extended drying times will leave the customer with a negative impression of both the cleaning company and the process used.
  • Page 29 SEVERE CLEANING SITUATIONS When your truckmount is used for hard-surface cleaning or pressure washing, some jobs may involve severe cleaning situations. In these cases, certain precautions will need to be taken in order to ensure that the recovery tank and various internal components are not damaged The following are examples of severe cleaning situations.
  • Page 30 Use of the vacuum recovery system for “dry cleaning”, without corresponding solution application (i.e. duct cleaning), is specifically excluded as an approved use of the truckmount. Failure to follow this exclusion may lead to component failure and will invalidate your warranty. If concentrated acids or solvents are used to pre-treat surfaces before power washing, do not recover them through the vacuum system.
  • Page 31 CLEANING TOOL TIPS Wands With a wand, keep cleaning strokes short, front to back, and run a “dry pass”. After pulling the wand for a strip of 3 or 4 ft long with the solution trigger activated, go back up to the top of the stroke, and make a “dry “ pass [i.e. no solution flowing]. This gives the wand a second chance to pick up the solution on the carpet.
  • Page 32 Chemicals and Cleaning: 2-10...
  • Page 33 2-11: Chemicals and Cleaning...
  • Page 34 Rotary Tools HydraMaster’s selection of Rotary Extraction Tools includes the RX-15H and the RX-20 ® RX-15H Hard Surface Cleaning Tool The RX-15H can be used to clean tile, concrete and stone floors. Select the appropriate pre-spray and apply to the floor.
  • Page 35 RX-20 Tool for Carpet, Hard Surface and Bonnet Cleaning Before turning on the RX-20, adjust the handle; it should rest right below or even with the bottom of your pants’ front pockets, with the tool resting flat on the floor. Take your time in adjusting the tool’s height;...
  • Page 36 Upholstery Tool: DriMaster 3 Use the upholstery tool on small rugs and furniture. When you clean rugs, be sure that the temperature and chemicals are safe for that particular type of rug. As with the larger tools, do not leave the surface of the upholstery too wet. Adjust the volume of water on the tool without it touching any surface: the water should just barely come out of the tool before the vacuum pulls it back in.

  • Page 37: Operating Instructions

    Locate the van and equipment in a well-ventilated area. The vehicle in which the CDS xDrive operates generates toxic fumes. Position the vehicle so that the fumes will be directed away from the job site. Do not park where exhaust fumes can enter a building through open doors, windows, air conditioning units or kitchen fans.
  • Page 38 Tachometer CDS XDRIVE UPPER DASH Blower Speed Temperture Gauge Vacuum Gauge Vacuum Tank “full” Indicator Hour Meter Main Circuit Breaker Pump Out “on” Indicator Low Water Power Box Indicator Operation Mode Selector CDS XDRIVE LOWER DASH Blower Lube Port Chemical...

  • Page 39: Cds Xdrive Start Up

    Make sure the vehicle’s gear select lever is in the Park position and the parking brake is set. Also make sure all vehicle accessories are turned off (A/C, fan). The CDS xDrive will not operate correctly without parking brake engaged. Start the vehicle’s engine.
  • Page 40 The machine will automatically shut down when the recovery tank reaches its full capacity due to the float switch located inside the tank. When this occurs, turn the CDS xDrive POWER switch off and empty the recovery tank. Then, turn the unit back on and continue to clean.

  • Page 41: Cds Xdrive Shut Down

    Remove the inlet plugs, turn off CDS xDrive power switch. Drain the recovery tank. If your CDS xDrive is equipped with an APO, first connect a garden hose to the outlet on the front of the machine. The CDS xDrive must be ‘ON’ for APO to operate.
  • Page 42 Do not dump waste in any area which might violate local, state or federal law. If you have the optional APO system, drain the recovery tank into a sanitary drain system. 10. After the recovery tank is drained, lift the recovery tank lid and remove the filter basket.

  • Page 43: Freeze Guard

    4 - Freeze Guard When operating the CDS xDrive during the colder months of the year, ensure that you properly freeze guard the system. No part of the CDS xDrive System is covered by warranty if machine damage occurs because of freezing.
  • Page 44 In colder climates, insulating the vehicle walls and floor boards will help protect the unit. Do not procrastinate during the cleaning operation or the hot water solution line will also freeze on the ground. The solution line should be insulated in extremely cold climates. Whenever possible, store the van in a heated garage at night or over the weekend.

  • Page 45: Draining The Cds Xdrive

    DRAINING THE CDS xDRIVE To drain the machine, follow these steps: Before shutting off the machine, remove the chemical line from the chemical jug and place in a mixture of 50/50 antifreeze and water. Turn the CHEMICAL SYSTEM valve to the ‘PRIME’ position until coolant registers in the flow meter.
  • Page 46 Turn on the fresh water tank pump and run for 1 - 2 minutes until all the water is purged from the hose. The next time the CDS xDrive is used, it may take a few minutes before the water box begins to fill. Freeze Guard: 4-4...

  • Page 47: Water And Chemical System

    The general concept of the water and chemical flow is as follows: • Water is fed into the CDS xDrive under tap pressure to the water box. • The water is then pumped from the water box through the heating system, mixed with the chemical and then that mixed solution is pumped out to the cleaning tool/ wand.

  • Page 48: Chemical System Maintenance

    CHEMICAL SYSTEM MAINTENANCE The chemical lines may need to be flushed with vinegar periodically to prevent abnormal chemical build-up. To flush the chemical system: Set the CHEMICAL FLOWMETER to 10 gph. Remove the clear plastic hose from the chemical jug and insert it into a 1-quart container of vinegar.
  • Page 49 Figure 5-3. FLOW DIAGRAM - CDS xDRIVE 000-179-052 Rev A Water and Chemical System: 5-5...

  • Page 50: Water Pump Maintenance

    If the oil becomes discolored and contaminated, one of the oil seals may be damaged. Refer to the Pump Owner’s Manual, included with the CDS xDrive Owner’s Manual, for more information. Do not operate the pump if the crankcase has been contaminated with water; if contamination occurs, component damage can result.

  • Page 51: Periodic Maintenance

    Protect the pump from freezing. Failure to do so can result in component failure which will void warranty coverage (see section 11). PERIODIC MAINTENANCE Change the oil after the first 50 hours of operation, with the pump stopped and the oil still warm, and after every 300 operating hours or 3 months of operation.

  • Page 52: Vacuum Blower System

    Use caution when the CDS xDrive is being run for test purposes and the vacuum inlet is open. Unregulated vacuum may cause injury if body parts come in contact with the open vacuum inlet.
  • Page 53 When the recovery tank inlet is completely sealed off, a maximum of 14” Hg will be attained. At the end of each day, spray the HydraMaster-recommended lubricant (P/N 000-087-006) into the blower lubrication port before shutting down the machine. If you fail to lubricate the vacuum blower on a daily basis, rust deposits and moisture can form and decrease the life of the vacuum blower.

  • Page 54: Vacuum Blower Lubrication

    VACUUM BLOWER LUBRICATION Because the CDS xDrive is very demanding of the vacuum blower, the vacuum blower should be maintained as recommended in the Maintenance section of this manual. The vacuum blower manufacturer recommends the use of AEON® PD lubricant.
  • Page 55 Vacuum Blower System: 7-4...

  • Page 56: Electrical System

    8 - Electrical System Because the most difficult problem to trace in any system is often an electrical failure, HydraMaster has designed the CDS xDrive’s electrical system with the technician in mind. The drive system operates on 48 VDC which is provided by the battery pack located on the floor between the driver and passenger seats.
  • Page 57 Figure 8-1. Electrical Schematic 000-179-050 Rev B Electrical System: 8-4...
  • Page 58 FUSE PANEL KEY: Figure 8-2. Wiring Diagram 000-179-051 Rev C - View 1 of 3 FUSE PANEL Electrical System: 8-5...
  • Page 59 Figure 8-3. Wiring Diagram 000-179-051 Rev C - View 2 of 3 Electrical System: 8-6...
  • Page 60 Figure 8-4. Wiring Diagram 000-179-051 Rev C - View 3 of 3 8-7: Electrical System...

  • Page 61: Assemblies And Parts Lists

    „ PACKAGE - CDS XDRIVE „ ASSEMBLY - PUMP CDS XDRIVE „ ASSEMBLY - CONSOLE „ ASSEMBLY - BLOWER HX - CDS XDRIVE „ ASSEMBLY - POWER PACK CDS XDRIVE „ ASSEMBLY - TOP COVER CDS XDRIVE „ ASSEMBLY - FRAME CDS XDRIVE „...
  • Page 62 Refer to Figure 9-1 to identify those substances such as A1, A2 and so forth. Equivalent products are acceptable if they meet or exceed current specifications and are approved by HydraMaster. Figure 9-1. Adhesive and Sealant Material Reference Assemblies and Parts Lists: 9-2...

  • Page 63: Package - Cds Xdrive Parts List

    Figure 9-2. Package - CDS xDrive 751-024-705-10 Rev. B Package - CDS xDrive Parts List Item Part Number Description 000-009-002 ASSEMBLY, BATTERY - CDS xDRIVE 700-012-153 ASSEMBLY, CONSOLE - CDS xDRIVE 601-021-705 ASSEMBLY, FRONT END TRANSIT 2016 601-015-705 FINISH PACKAGE CDS XDRIVE 000-068-317 HOSE, VACUUM 1.5”...
  • Page 64 Figure 9-3. Assembly - Console 700-012-153 Rev. C Assemblies and Parts Lists: 9-4...

  • Page 65: Assembly - Console Parts List

    Assembly - Console Parts List Item Part Number Description 601-004-705 ASSEMBLY, POWER PACK 601-060-705 ASSEMBLY, RECOVERY TANK 000-033-029 CLAMP, SIZE #12 HOSE 000-033-005 CLAMP, SIZE #5 HOSE 000-033-132 CLAMP, 1-1/2” T-BOLT 000-033-031 CLAMP,1/2” HOSE-DBLE EAR, OETIKER # 1922 000-068-337 HOSE ASSEMBLY, 3/16” TEFLON x 61” LG. (WB TO HI-PSI MANIFOLD) 000-068-511 HOSE ASSEMBLY, 5/16”...
  • Page 66 Figure 9-4. Assembly, Power Pack - CDS xDrive 601-004-705 Rev. C Assemblies and Parts Lists: 9-6...
  • Page 67 Figure 9-5. Assembly, Power Pack - CDS xDrive 601-004-705 Rev. C 9-7: Assemblies and Parts Lists...

  • Page 68: Power Pack Assembly Parts List

    INSERT, 1-1/2” NPT x 1-1/2” BARB (GREY) 601-020-705 ASSEMBLY, DASH PANEL 000-094-130 NUT, M12 X 1.75 HEX Z/P 601-001-705 ASSEMBLY, FRAME - CDS xDRIVE 000-143-325 SCREW, 1/4”-20UNC x 0.75” LG. FLAT HEAD SS 601-030-705 ASSEMBLY, MOTOR 000-143-001 SCREW, 1/4”-20UNC x 0.75” LG. HEX HEAD...
  • Page 69 Figure 9-6. Assembly, Frame - CDS xDrive 601-001-705 Rev. D 9-9: Assemblies and Parts Lists...
  • Page 70 Figure 9-7. Assembly, Frame - CDS xDrive 601-001-705 Rev. D Assemblies and Parts Lists: 9-10...
  • Page 71 Figure 9-8. Assembly, Frame - CDS xDrive 601-001-705 Rev. D 9-11: Assemblies and Parts Lists...

  • Page 72: Frame Assembly Parts List

    ASSEMBLY, BLOWER - CDS xDRIVE 000-105-737 PANEL, PUMP BACK 601-032-705 ASSEMBLY, HEAT SINK 000-100-359 PANEL, RIGHT - POWERPACK - COATED 601-019-705 ASSEMBLY, INSTRUMENT PANEL - CDS xDRIVE 000-105-733 PLATE, BLOWER INLET 601-007-705 ASSEMBLY, PUMP 000-105-735 PLATE, BOTTOM & FRONT TIE 000-012-016...
  • Page 73 Figure 9-9. Assembly, Blower - CDS xDrive 601-002-705 Rev. D 9-13: Assemblies and Parts Lists...

  • Page 74: Blower Assembly Parts List

    Figure 9-10. Assembly, Blower - CDS xDrive Blower Assembly Parts List 601-002-705 Rev. D Item Part Number Description 000-001-866 ADAPTER GD BLOWER OUT - COATED 000-111-218 BLOWER, GD 408 TRIFLOW 000-020-075 BUSHING, 1-1/4” TAPERLOCK 1210 000-027-120 CAP, OIL SIGHT GLASS - GD 000-052-081 ELBOW, 1/2”...
  • Page 75 Figure 9-11. Assembly, Heat Sink - CDS xDrive 601-032-705 Rev. C 9-15: Assemblies and Parts Lists...

  • Page 76: Heat Sink Assembly Parts List

    Heat Sink Assembly Parts List Item Part Number Description Item Part Number Description 000-012-016 BLOCK, CABLE HOLDING 000-143-080 SCREW, 1/4”-20UNC x 1.00” LG. SOCKET HEAD 000-074-180 CONTROLER, XDRIVE - RAW 000-143-709 SCREW, 1/4”-20UNC x 1.50” LG. FLAT HEAD SOCKET 000-057-245 GASKET, HEAT SINK DUCT 000-143-373 SCREW, 1/4”-20UNC x 2”...
  • Page 77 Figure 9-12. Assembly, Instrument Panel - CDS xDrive 601-019-705 Rev. E 9-17: Assemblies and Parts Lists...

  • Page 78: Instrument Panel Assembly Parts List

    Intrument Panel Assembly Parts List Item Part Number Description Item Part Number Description 601-009-705 ASSEMBLY, BY-PASS VALVE 000-052-096 INSERT, #F23 (1/8” FPT x 3/16” BARB) 601-008-705 ASSEMBLY, HI-PSI MANIFOLD 000-074-030 METER, CHEMICAL FLOW RAW 000-033-005 CLAMP, SIZE #5 HOSE 000-052-527 NIPPLE, 1/4”...

  • Page 79: Hi-Psi Manifold Assembly Parts List

    Figure 9-13. Assembly, Hi-PSI Manifold - CDS xDrive 601-008-705 Rev. D HI-PSI Manifold Assembly Parts List Item Part Number Description 000-052-061 BUSHING, 3/8” NPT x 1/4” FPT 000-052-531 ELBOW, 1/8” NPT x 1/4” SAE 000-052-086 ELBOW, 3/8” NPT STREET 000-090-008...

  • Page 80: Bypass Valve Assembly Parts List

    Figure 9-14. Assembly, Bypass Valve - CDS xDrive Bypass Valve Assembly Parts List 601-006-705 Rev. A Item Part Number Description 000-015-515 BRACKET, BY-PASS VALVE MOUNT - WELDMENT 000-027-008 CAP, 3/8” BRASS PIPE 000-052-764 ELBOW, 1/4” SAE x 3/8” MPT x 90°...
  • Page 81 Figure 9-15. Assembly, Dash Panel - CDS xDrive 601-020-705 Rev. D 9-21: Assemblies and Parts Lists...

  • Page 82: Dash Panel Assembly Parts List

    GAUGE, TEMPERATURE 000-074-006 GAUGE, VACUUM 000-074-177 GUAGE, TACH - CAN BUS 000-052-096 INSERT, #F23 (1/8” FPT x 3/16” BARB) 000-081-433 LABEL SET, CDS XDRIVE 000-084-011 LIGHT, RED LED INDICATOR MINI 000-074-170 METER, RECTANGULAR W/O BEZEL 000-094-009 NUT, 1/4”-20UNC NYLOCK 000-100-351...
  • Page 83 Figure 9-16. Assembly, Pump - CDS xDrive 601-007-705 Rev. C 9-23: Assemblies and Parts Lists...

  • Page 84: Pump Assembly Parts List

    Figure 9-17. Assembly, Pump - CDS xDrive 601-007-705 Rev. C Pump Assembly Parts List Item Part Number Description 000-001-154 ADAPTER, GP TO CHEM PUMP S/S 4.0 GALLON 000-052-411 BUSHING, 3/4” MPT X 1/2” FPT 000-036-011 CLUTCH, 7.315OD 24MM SERPINTINE 000-052-087 ELBOW, 1/2”...
  • Page 85 Figure 9-18. Assembly, Blower HX - CDS xDrive 601-005-705 Rev. C 9-25: Assemblies and Parts Lists...

  • Page 86: Blower Hx Assembly Parts List

    Figure 9-19. Assembly, Blower HX - CDS xDrive 601-005-705 Rev. C Blower HX Assembly Parts List Item Part Number Description 000-013-124 BOX, INLET PLENUM - WELDMENT 000-033-013 CLAMP, SIZE #48 HOSE (3”) 000-038-053 CORE, BLOWER HEAT EXCHANGER 000-052-934 ELBOW, 3” RUBBER EXHAUST - MODIFIED 000-052-086 ELBOW, 3/8”...

  • Page 87: Top Cover Assembly Parts List

    Figure 9-20. Assembly, Top Cover - CDS xDrive 601-022-705 Rev. B Top Cover Assembly Parts List Item Part Number Description 000-041-886 COVER, TOP - POWERPACK - COATED 000-131-027 TRIMLOK 13’ 9-27: Assemblies and Parts Lists...

  • Page 88: Right Cover Assembly Parts List

    Right Cover Assembly Parts List Figure 9-21. Assembly, Right Cover - CDS xDrive 601-024-705 Rev. B Item Part Number Description 000-159-262 JUG, 2.5 GALLON RECTANGLE - HDPE 000-094-009 NUT, 1/4”-20UNC NYLOCK 000-100-355 PANEL, FRONT - POWERPACK - COATED 000-166-076 TRAY, SOAP JUG - COATED 000-174-003 WASHER, 1/4”...
  • Page 89 Figure 9-22. Assembly, Recovery Tank - CDS xDrive 601-060-705 Rev. A 9-29: Assemblies and Parts Lists...

  • Page 90: Recovery Tank Assembly Parts List

    Figure 9-23. Assembly, Recovery Tank - CDS xDrive 601-060-705 Rev. A Recovery Tank Assembly Parts List Item Part Number Description 601-029-705 ASSEMBLY, COVER - RECOVERY TANK 601-006-705 ASSEMBLY, DUAL HEAT EXCHANGER 610-026-724 ASSEMBLY, VACUUM RELIEF VALVE - URT 601-010-705 ASSEMBLY, WATER BOX...
  • Page 91 Figure 9-24. Assembly, Dual Heat Exchanger - CDS xDrive 601-006-705 Rev. B 9-31: Assemblies and Parts Lists...
  • Page 92 Figure 9-25. Assembly, Dual Heat Exchanger - CDS xDrive 601-006-705 Rev. B Dual Heat Exchanger Assembly Parts List Item Part Number Description 000-015-1159 BRACKET, HEAT EXCHANGER MOUNTING - COATED 000-052-064 BUSHING, 1/2 M X 3/8 F 000-033-029 CLAMP, SIZE #12 HOSE 000-033-017 CLAMP, 1/4”...
  • Page 93 Figure 9-26. Assembly, Water Box - CDS xDrive 601-010-705 Rev. D 9-33: Assemblies and Parts Lists...

  • Page 94: Water Box Assembly Parts List

    Water Box Assembly Parts List Item Part Number Description Item Part Number Description 000-169-235 ASSEMBLY, ROBERT FLOAT VALVE 000-052-075 NIPPLE, 3/8” NPT x 1/2” NPT 000-015-1293 BRACKET, WATER BOX MOUNTING - COATED 000-052-073 NIPPLE, 3/8” NPT x 1/4” NPT HEX 000-052-728 BULKHEAD, 1/2”...

  • Page 95: Tank Cover Assembly Parts List

    Figure 9-27. Assembly, Tank Cover - CDS xDrive 601-029-705 Rev. B Tank Cover Assembly Parts List Item Part Number Description 000-052-219 ADAPTER, 2” NPT x 2” F SLIP 000-041-732 COVER, RECOVERY TANK - COATED 000-041-884 COVER, RECOVERY TANK AIR DUCT - COATED 000-052-222 ELBOW, 2”...
  • Page 96 Figure 9-28. Assembly, Vacuum Relief Valve - URT - CDS xDrive 601-024-724 Rev. A Vacuum Relief Valve - URT Assembly Parts List Item Part Number Description 000-015-182 BRACKET, VACUUM RELIEF VALVE - FABRICATED 000-027-032 CAP, SPUN VACCUM RELIEF VALVE 000-094-101 NUT, 3/8”-16UNC HEX JAM...

  • Page 97: Battery Assembly Parts List

    LABLE, HAZARDOUS VOLTAGE REVISION DESCRIPTION CODE DATE CHKD APPVD RELEASE DRAWING. 2/4/2016 L.O.L. L.R.K. L.R.K. Figure 9-29. Assembly, Battery - CDS xDrive REDESIGNED. LRIP 09/19/2016 L.O.L. L.R.K. L.R.K. 000-009-002 Rev. B 000-081-436 LABLE, HAZARDOUS VOLTAGE Battery Assembly Parts List WASHER, 1/4" FLAT...

  • Page 98: Troubleshooting

    „ 2.0 Vacuum gauge will not come up to 14” Hg „ 3.0 Vacuum gauge reads high with no hoses attached Heating System Troubleshooting „ 1.0 Vehicle overheats and shuts off CDS xDrive „ 2.0 Vehicle overheats „ 3.0 Unable to achieve normal cleaning temperature „...
  • Page 99 Troubleshooting: 10-2...

  • Page 100: System Troubleshooting

    SYSTEM TROUBLESHOOTING 1.0 CDS xDrive will not turn on WHERE TO LOOK EXPLANATION HOW TO FIX 1.1 Van ignition CDS xDrive will not function if Start van engine engine not running 1.2 Van fuse CDS xDrive power is drawn from...
  • Page 101 SYSTEM TROUBLESHOOTING 3.0 Van engine will not increase to high idle WHERE TO LOOK EXPLANATION HOW TO FIX 3.1 Parking brake The van engine will only increase Set Parking brake in idle speed under certain preset Check Fuse FU-2 conditions, engine temperature, parking brake, gear selector 4.0 Blower will not change speeds WHERE TO LOOK...
  • Page 102 The contactor has now been bypassed. Restart the van and the CDS xDrive and check for proper operation. Repeat process with other contactor if no change. Replace contactors as necessary.
  • Page 103 SYSTEM TROUBLESHOOTING 6.5 Vacuum level The vacuum level is controlled Check the vacuum level as shown by the relief valve behind the on the dash gauge. Extended passenger seat operation at 14" Hg and Boost mode will cause the blower motor controller to reduce the power available to the motor, causing the rpm to drop.
  • Page 104 8.2 Controller The controllers regulate the Each controller has an LED on power coming from the generator the case. With the CDS xDrive on, and supply power to the blower read the number of flashes being motor displayed on each controller and...
  • Page 105 Troubleshooting: 10-8...
  • Page 106 SYSTEM TROUBLESHOOTING 10.0 Blown Fuse - CDS xDrive Dash WHERE TO LOOK EXPLANATION HOW TO FIX wiring harness from dash to Check for continuity to ground FU-1 (5A) recirculation pump which may indicate short circuit wiring harness from dash to...

  • Page 107: Controller Codes

    CONTROLLER CODES Removal of top cover required for reading controller LED codes live electrical wiring may be exposed. Do not touch any electrical components or wiring. Warning: For informational purpose only. May lead to long term issue. Will not cause shut down. Severe: Will cause shut down.
  • Page 108 CONTROLLER CODES Controller Codes Type Message Description Recommended Action Flashes Battery voltage is less than Under Voltage limit for longer than the protection delay Battery voltage is greater than Over Voltage limit for longer than the protection delay Capacitor voltage is greater than Over Voltage limit for longer than the protection delay...
  • Page 109 CONTROLLER CODES Type Message Description Recommended Action Flashes Low heatsink temperature has reduced power to motor Warning High heatsink temperature Allow controller to warm has reduced power to motor up to normal operating Controller heat sink has temperature. Very reached critical high Severe temperature, and has shut Temperature...
  • Page 110 CONTROLLER CODES Type Message Description Recommended Action Flashes Severe Internal software fault Internal software fault Internal CANbus fault CANbus fault condition detected on multinode system. CANbus fault condition Check CANbus wiring detected on multinode system. CANopen slave has not transmitted boot up message at power up Very communication...

  • Page 111: Chemical System Troubleshooting

    CHEMICAL SYSTEM TROUBLESHOOTING 1.0 System will not prime POSSIBLE CAUSE SOLUTION 1.1 Check valves in chemical Remove valves and inspect. Clean or replace as necessary. pump are faulty. 1.2 Chemical pump diaphragm Remove and inspect. Replace as necessary. is faulty. 1.3.
  • Page 112 CHEMICAL SYSTEM TROUBLESHOOTING 3.0 Chemical jug fills with water POSSIBLE CAUSE SOLUTION 3.1 Three-way chemical valve Inspect valve for leaks between ports. Replace as necessary. is defective. 3.2 Inlet check valve in Remove and inspect valve. Clean or replace as necessary. chemical pump is faulty.
  • Page 113 WATER PUMP TROUBLESHOOTING 1.0 Will not come up to normal cleaning pressure POSSIBLE CAUSE SOLUTION 1.1 Pressure adjusting valve is Disassemble valve. Repair or replace as necessary. defective or dirty. 1.2 Worn seals or valves in Test pump output volume directly from pump at normal pump.
  • Page 114 WATER PUMP TROUBLESHOOTING 3.0 PSI gauge reads normal; low pressure from tool/wand POSSIBLE CAUSE SOLUTION 3.1 There is a restriction in the Inspect tool jet and clean or replace as necessary. Inspect cleaning tool/wand. any filters in the cleaning tool and clean or replace as necessary.
  • Page 115 WATER PUMP TROUBLESHOOTING 6.0 Water box overflows POSSIBLE CAUSE SOLUTION 6.1 There is either debris Replace caught in the valve or the valve seal is bad. 6.2 The float has absorbed Replace water and has lost buoyancy. 6.3 The float has come out of Re-adjust float as necessary.

  • Page 116: Vacuum Blower Troubleshooting

    2.2 The vacuum gauge is Test and replace as necessary. defective. 2.3 Vacuum blower is turning Check blower rpm at tachometer on the CDS xDrive’s too slowly. dash. See the throttle control kit instructions for further troubleshooting assistance. 3.0 Vacuum gauge reads high with no hoses attached...

  • Page 117: Heating System Troubleshooting

    HEATING SYSTEM TROUBLESHOOTING 1.0 Vehicle overheats while the CDS xDrive is in operation Refer to vehicle dealer for diagnosis and repair. POSSIBLE CAUSE SOLUTION 1.1 Blown fan fuse Locate fuses F30 and F31 in engine compartment fuse box. Check for blown fuses - replace as necessary.
  • Page 118 HEATING SYSTEM TROUBLESHOOTING 4.0 System attains normal heat but drops off sharply POSSIBLE CAUSE SOLUTION 4.1 Solution flow at cleaning Test flow of tool. Repair or replace as necessary. tool is too high. Orifice in tool is too large or worn out. 4.2 The rpm of machine is set Adjust as necessary.

  • Page 119: Machine Maintenance

    Owner’s Guide. Records of maintenance must be kept and copies may be required to be furnished to HydraMaster before the warranty is honored. It is recommended that you affix a copy of the log on the vehicle door near your unit for convenience and to serve as a maintenance reminder.

  • Page 120: Appearance Maintenance

    Perform Descaling as Required Scale deposits on the interior of the heating system can cause a noticeable loss in heating performance. Deposits of this kind result from hard water deposits, excessive chemical use or improper chemicals. The frequency with which descaling procedures are required will vary.

  • Page 121: Long-Term Maintenance Schedule

    Vehicle engine thermostat (Replace with genuine Ford part) 2,000 / 24 Vehicle engine accessory drive belt 2,000 /24 CDS xDrive blower silencer and exhaust plumbing 4,000 / 48 CDS xDrive and vehicle heater hoses 4,000 / 48 CDS xDrive wire harness...
  • Page 122 Machine Maintenance: 11-4...

  • Page 123: How To Order Parts

    If, for any reason, your distributor is unable to supply you with the necessary parts, they may call us and arrange for expedited shipping. HydraMaster sells parts only through authorized distributors and service centers. Any questions you have regarding the warranty program should be directed to the Customer Service Department at (800) 426-1301, 8 a.m.
  • Page 124 How to Order Parts: 12-2...

  • Page 125: Warranty Information

    13 - Warranty Information To avoid misunderstandings which might occur between machine owners and the manufacturer, we are listing causes of component failure that specifically voids warranty coverage. Such causes listed in this section shall constitute abuse or neglect. BLOWER •...

  • Page 126: Vacuum And Solution Hoses

    Warranty coverage is available to you through your local distributor. If you have moved to a new area or have purchased a used machine and need information regarding your local distributor, call HydraMaster at (800) 426-1301 or email us at: custsvc@hydramaster.com.
  • Page 127 HydraMaster’s chemical solutions will help maintain your machine’s water pump and water heating systems at peak efficiency and also help ensure fewer breakdowns. HydraMaster’s full line of machine accessories and chemicals can enhance cleaning performance while reducing your labor costs, and include: • Upholstery Tools •...
  • Page 128 Accessories and Chemical Solutions: 14-2...

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