Merlin MT60 Installation And Operating Instructions Manual

Merlin MT60 Installation And Operating Instructions Manual

Sectional and tilt garage door opener

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MT60
Sectional and Tilt Garage Door Opener
Installation and Operating Instructions
Owners Copy: Please keep these instructions for future reference
This manual contains IMPORTANT SAFETY information
DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY
N2966
N2966
N2966
N2966

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Summary of Contents for Merlin MT60

  • Page 1 MT60 Sectional and Tilt Garage Door Opener Installation and Operating Instructions Owners Copy: Please keep these instructions for future reference This manual contains IMPORTANT SAFETY information DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY N2966 N2966 N2966 N2966...
  • Page 2: Table Of Contents

    START BY READING THESE IMPORTANT SAFETY INSTRUCTIONS WARNING • Failure to comply with the following instructions may result in serious personal injury or property damage. • Read and follow all instructions carefully. • The garage door opener is designed and tested to offer safe service provided it is installed and operated in strict accordance with the instructions in this manual.
  • Page 3: Before You Begin

    BEFORE YOU BEGIN: 1. Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports. 2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may be required.
  • Page 4: Completed Installation

    COMPLETED INSTALLATION (TILT DOOR EXAMPLE SHOWN) As you proceed with the assembly, installation and adjustment procedures in this manual, you may find it helpful to refer back to this illustration of a completed installation. (1) Header Sleeve (9) Light Lens (2) Idler Pulley Bracket (10) Manual Release Rope &...
  • Page 5: Assembly

    ASSEMBLY ASSEMBLE THE RAIL Grease inside edges of rail sections using grease (1). Place rail pieces (2) on flat surface for assembly. All four rail sections are interchangeable. Slide rail brace (3) onto rail section. Connect rail by sliding rail brace onto next rail section.
  • Page 6 ATTACH TROLLEY TO RAIL Slide outer trolley (1) into the back end of the rail assembly (2), be sure end with trolley release arm (3) is pointing in direction of the opener end. Slide outer trolley down rail until it engages with inner trolley. Turn rail assembly over ready for next operation.
  • Page 7: Installation

    ASSEMBLE HEADER SLEEVE Thread spring nut on carriage bolt until finger tight. Insert a screwdriver tip (1) into one of the slots of the nut ring (2) and brace it firmly against the header sleeve. Place an open end wrench (3) on the square end of the spring nut (4), slightly rotate nut about 1/4 turn clockwise until nut ring (2) is released against header sleeve (5).
  • Page 8: Attach Rail To Header Bracket

    ATTACH RAIL TO HEADER BRACKET Position opener on garage floor below the header bracket. Use packing material to protect the cover. Raise rail until holes in the header sleeve and holes in the header bracket align. Join with clevis pins (1). Insert ring fasteners (2) to secure.
  • Page 9 HANG THE OPENER The opener must be securely fastened to a structural support of the garage. Three representative installations are shown. Yours may be different. Hanging brackets (1) should be angled (Figure A) to provide rigid support. On finished ceilings, (Figure B) attach a sturdy metal bracket (not supplied) (4) to a structural support before installing the opener.
  • Page 10 FASTEN DOOR BRACKET Sectional and One-Piece Door Installation Procedure: Door bracket (1) has left and right side fastening holes. If your installation requires top and bottom fastening holes use both the door bracket and door bracket plate (2) as shown. 1.
  • Page 11 CONNECT DOOR ARM SECTIONAL DOORS Make sure garage door is fully closed. Pull the emergency release handle to disengage the trolley. Slide the trolley assembly back 200mm from the idler Outer Trolley pulley. Ring Fas tener Clevis Pin Figure 1. •...
  • Page 12: Adjustment

    ADJUSTMENT SECTION SETTING THE LIMITS Travel limits regulate the points at which the door will stop when moving up or down. Follow the steps below to set the limits. NOTE: The door must be in the mid or closed position to begin setting the limits. Turn power on Setting the limits : 1.
  • Page 13: Test The Safety Reverse System

    TEST THE SAFETY REVERSE SYSTEM The safety reverse system test is important. Garage door must reverse on contact with a 40mm obstacle laid flat on the floor. Failure to properly adjust opener may result in serious personal injury from a closing garage door. Repeat test once a month and adjust as needed.
  • Page 14 INSTALL DOOR CONTROL (OPTIONAL) Locate door control where the garage door is visible, away from door and door hardware and out of the reach of children. Mount at least 1.5m (5 feet) above the floor Serious personal injury from a moving garage door may result from misuse of opener. Do not allow children to operate the door control or transmitter.
  • Page 15: Wireless Programming

    WIRELESS PROGRAMMING (OPTIONAL ACCESSORIES) Activate the opener only when door is in full view, free of obstruction and properly adjusted. No one should enter or leave garage while door is in motion. Do not allow children to operate push button(s) or remote(s). Do not allow children to play near the door.
  • Page 16: Accessories

    ACCESSORIES (1) Model CM844 4 Channel transmitter (8) Model C77 The Protector System IR Beams (2) Model CM128 Wireless Wall Button (9) Model CM1702 Quick Release Lock (3) Model C940 Single-Channel transmitter (10) Model 760E Outside Keyswitch (4) Model C943 3-Channel transmitter (11) Model C379 Wireless Fingerprint Access System...
  • Page 17 REPLACEMENT PARTS 158A0049 041A5797 041A5908 041A5735C 041A0079 041D0577 204C0240-2 If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid hazard. 031D0587 108C0082...
  • Page 18: Troubleshooting

    TROUBLE SHOOTING 1. Opener doesn't operate from either door control or transmitter: professional garage door service to correct the problem. • Check jumper installed between 7 & 8 see page 14. 13. Opener motor hums briefly, then won't work: • Does the opener have electric power? Plug lamp into outlet. If it •...
  • Page 19: Care Of Your Opener

    CARE OF YOUR OPENER MAINTENANCE OF YOUR OPENER When properly installed, opener will provide high performance with Once a Year: a minimum of maintenance. The opener does not require additional • Apply grease to rail and trolley lubrication. • Oil door rollers, bearings and hinges Limit and Force Settings: These settings must be checked and •...
  • Page 20: Warranty

    Chamberlain’s warranty 8 fitment to a commercial door or in a commercial operating application. ® Chamberlain warrants to the original purchaser of the Merlin MT60 Sectional Door Opener (Unit) that all parts of the Unit, other than remote NB: A General Purpose Outlet (GPO) ie: power point must be supplied by...

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