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Table of Contents
Related Manuals for Merlin PowerAce MT60EVO
Summary of Contents for Merlin PowerAce MT60EVO
- Page 1 gomerlin.com.au gomerlin.co.nz MT60EVO Sectional Garage Door Opener Installation and Operating Instructions Owners Copy: SAVE THESE INSTRUCTIONS for future reference This manual contains IMPORTANT SAFETY information DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY...
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Page 2: Table Of Contents
400 N (40 kgf). Excessive force will interfere with before installing this opener. the proper operation of the Safety Reverse System or damage SPECIAL NOTE: Merlin strongly recommends that The the garage door. Do not wear rings, watches or loose clothing while Protector System be installed on all garage door openers. -
Page 3: Before You Begin
BEFORE YOU BEGIN: 1. Look at the wall and ceiling above the garage door. (The opener and header bracket must be securely fastened to structural supports.) 2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may be required. -
Page 4: Carton Inventory
CARTON INVENTORY Your garage door opener and rail are packed in two seperate cartons. The PowerAce MT60EVO opener carton contains the opener, its fitting hardware and accessories. The rail carton contains the rail and some hardware. Rails: Different length rails (2.2 m & 2.4 m) are available for different height doors, ensure you have the correct one. (1) Opener (8) Door bracket (2) Hand held transmitter (2) -
Page 5: Tools Required
TOOLS REQUIRED Drill Bits HARDWARE PROVIDED (1) Clevis pin 80 mm (2) R clip (3) Hexagonal head screw (4) Nut M8 (5) Flat washer M8 3 (4x) 1 (1x) 2 (1x) 4 (4x) (6) Clevis Pin (7) R clip 5 (4x) (8) Screw ST6 x 50 mm 8 (4x) 7 (1x) -
Page 6: Control Panel
Common terminal for push button Ground White Common terminal for IR Beams IR Sensor Gray Merlin IR Beam Input: (pulsing type only) Door-in-door Green For Door in Door dry contact sensor: (4&5 are normally linked) Door-in-door Green Common terminal for Door in Door sensor... -
Page 7: Assembly
ASSEMBLY SECTION NOTE: For 1 piece preassembled rails, proceed to the next step “TIGHTEN THE BELT”. ASSEMBLING THE 3 PIECE SEGMENTED RAIL The segmented rail is largely preassembled and consists of 3 parts. The carriage, push rod, release handle, the guide pulley and the lintel bracket with belt tensioner are in the front part (A). -
Page 8: Installation
INSTALLATION SECTION Wear protective goggles when working overhead to protect your eyes from injury. Disengage all existing garage door locks to avoid damage to the garage door. To avoid serious personal injury from entanglement, remove all ropes connected to the garage door before installing the opener. -
Page 9: Sectional Door
POSITION THE OPENER Disengage the trolley mechanism (see section “Operating the manual release”) and slide it back towards the powerhead. Secure the hanging push arm up into the rail assembly temporarily using tape or rope, to avoid a hazard. SECTIONAL DOOR You will need a 50 mm piece of timber or similar spacer to gauge the distance between door and rail. - Page 10 HANG THE OPENER The opener must be securely fastened to a sound structural support above the opener. fig.1 1.Postion the opener as in the previous step. Check the rail is centred over the door. Ensure the rail brackets (fig.1) is on the Powerhead end of the rail in a position as close to the opener as possible (X).
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Page 11: Operate The Manual Release
Make sure the garage door is fully closed. Pull the manual release ATTACH DOOR ARM TO TROLLEY cord to disengage the trolley. Slide the trolley to around 300 mm from Fig. 1 Fig. 2 the header bracket. 1.The straight door arm is already preassembled to the trolley. 2.Install the curved arm onto the door bracket using the Clevis pin (2) and R-Clip (3) supplied. -
Page 12: Adjustment
ADJUSTMENT SECTION Travel limits regulate the points at which the door will stop PROGRAM THE TRAVEL LIMITS AND FORCE SETTINGS Without a properly installed safety reversal when moving UP or DOWN. The travel limit buttons are located system, persons (particularly small children) under the access cover on the rear panel (figure 1). - Page 13 TEST THE SAFETY REVERSE SYSTEM The safety reverse system test is important. Garage door must reverse on contact with a 40 mm obstacle laid flat on the floor. Failure to properly adjust opener may result in serious personal injury from a closing garage door.
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Page 14: Install The Protector System (Optional)
NOTE: This accessory must be used for all installations where the closing force as measured on the bottom of the door is over 400 N (40 kgf). SPECIAL NOTE: Merlin strongly recommends that The To prevent entrapment, install The Protector Protector System be installed on all garage door System™... -
Page 15: Button
TIMER TO CLOSE FEATURE (TTC) Door may operate unexpectedly, therefore do not allow anything to stay in the path of the door. figure 1 The Timer to Close feature requires The Protector System (IR Beams) to be installed. Indicator LED Operation: This feature allows the door to automatically close from a fully open position after a specified time. -
Page 16: Install Warning Labels
INSTALL WARNING LABELS figure 1 For Service Call RISK OF ENTRAPMENT Installation Date Repeat Safety Reverse Test monthly. Door 114A3361 must reverse on contact with a 40mm obstacle For Service Call placed on the floor. Make necessary adjustments. AUTOMATIC DRIVE: Keep away from the area of the door since it may operate unexpectedly. -
Page 17: Wireless Programming
WIRELESS PROGRAMMING (OPTIONAL ACCESSORIES) Activate the opener only when door is in full view, free of obstruction and properly adjusted. No one should enter or leave garage while door is in motion. Do not allow children to operate push button(s) or remote(s). Do not allow children to play near the door. -
Page 18: Using Your Opener
MAINTENANCE AND CARE OF YOUR OPENER Battery of the remote control: USING YOUR OPENER REPLACE BATTERIES IN REMOTES 1. Your opener can be activated by any of the following devices: • Opener control panel: Up and Down Buttons and Green O.S.C. The batteries in the remote have an extremely long life. -
Page 19: Rail Hardware
E945M E128M E1702M 760E FLA24 E840M NOTE: Only genuine Merlin accessories are approved for use with this opener. Generic compatible accessories are NOT approved for use with this opener. RAIL HARDWARE 002A1800 Trolley with rope & 041A4038 004C5600 straight arm... -
Page 20: Replacement Parts
REPLACEMENT PARTS If the supply cord is damaged, it must be Power Cord replaced by the manufacturer, its service 026B0181 agent or similarly qualified persons in order to avoid hazard. 041A4022A Logic Board / PCB Housing / Control Cover (assembly) 041A4004 Passpoint Assembly... -
Page 21: Troubleshooting
TROUBLE SHOOTING 1. Opener doesn't operate from either door control or 7. Door opens but won't close: remote: • Check The Protector System™ (if you have installed • Does the opener have electric power? Plug lamp into this accessory). If the light on the Beams are flashing, outlet. - Page 22 DIAGNOSTIC CHART Your garage door opener is programmed with self-diagnostic capabilities. The UP and DOWN arrows on the garage opener flash the diagnostic codes. DIAGNOSTIC CODE SYMPTOM POSSIBLE RESOLUTION UP Arrow DOWN Arrow Flash(es) Flash(es) The garage door opener will not Safety sensors are not installed, connected or wires may be cut.
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Page 23: Specifications
SPECIFICATIONS - PowerAce - MT60EVO Input Voltage...230-240 Vac, 50 Hz Max. Pull Force ..600 N Power .....150 Watt Standby Power ..0.8 Watt (door fully closed) Normal Torque ..5 Nm Max door weight..90 kgs Spring balanced Max door area..Sectional door 13.5 m Motor Type......DC gearmotor permanent lubrication Noise level ....54 db at 1 metre... -
Page 24: Warranty
What is covered water, lightning or storms; Chamberlain warrants to the original purchaser of the Merlin PowerAce 6 water or moisture ingress that causes corrosion or electrical malfunction; MT60EVO Sectional Door Opener (Unit) that all parts of the Unit, other than 7 corrosion caused by sea air if located near a waterway, beach etc;...