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Osburn 1800 Owner's Manual

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OWNER`S MANUAL
1800 MODEL STOVE
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOODSTOVE
Verified and tested following
ULC S627 and UL 1482 Standards by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC.
250, rue de Copenhague, Saint-Augustin-de-Desmaures (Quebec) G3A 2H3
Tel: ( 418 ) 878-3040
Fax: ( 418 ) 878-3001
www.osburn-mfg.com
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
READ AND KEEP THIS MANUAL FOR REFERENCE
45059A
Printed in Canada
18-06-2014

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  • Page 1 OWNER`S MANUAL 1800 MODEL STOVE US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE Verified and tested following ULC S627 and UL 1482 Standards by: Manufactured by : STOVE BUILDER INTERNATIONAL INC. 250, rue de Copenhague, Saint-Augustin-de-Desmaures (Quebec) G3A 2H3 Tel: ( 418 ) 878-3040 Fax: ( 418 ) 878-3001 www.osburn-mfg.com...
  • Page 2 To receive full warranty coverage, you will need to show evidence of the date you purchased your stove. Keep your sales invoice. We also recommend that you register your warranty online at http://www.osburn-mfg.com/warranty-registration.aspx Registering your warranty online will help us track rapidly the information we need on your stove.

  • Page 3: Table Of Contents

    SING RAWER 3.3 C ..........................25 HIMNEY LEANING 3.4 B .................... 26 AFFLE NSTALLATION AND RICK OTES 3.5 S ....................28 ECONDARY EPLACEMENT SECTION 4- TROUBLESHOOTING ......................29 SECTION 5 – SPECIFICATIONS ......................30 OSBURN LIMITED LIFETIME WARRANTY ..................31...

  • Page 5: Section 1.0 - Installation

    Section 1.0 - Installation When installed and operated as described in these instructions, the Osburn Model 1800 Bay Wood Stove is suitable for use as a freestanding wood stove in either residential or mobile home installations. The Model 1800 is not intended for installation in a bedroom.

  • Page 6: Clearances To Combustibles And Floor Protector

    1.2 Clearances to combustibles and floor protector To install your appliance correctly, it is extremely important to respect all clearances to any combustibles as indicated on your stove’s certification label. Clearances to combustible materials (see figure 1.3 to match each letter to a clearance) CLEARANCES (SINGLE WALL PIPE) CANADA 16"...
  • Page 7 FIGURE 1.3 Clearances to combustible materials and floor protection...
  • Page 8 Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* CANADA 8’’ (203 mm) – Note 1 N/A (Canada only) 8’’...
  • Page 9 Following the installation of such a heat radiation shield, the clearances mentioned on the stove certification plate may be reduced as stated in the following table. Reducing Clearances With Shielding TYPE OF PROTECTION Sides and Rear/Back Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1"...
  • Page 10 Graphic 1 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in.
  • Page 11 Graphic 2 A- 1 in.(25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61mm) sheet metal. Graphic 3 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Non-combustible support; 4- Ceramic tile or non-combustible material. Graphic 4 A- 1 in.
  • Page 12 Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Brick. Graphique 6 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Brick.

  • Page 13: Manufactured (Mobile) Home Installations - Additional Requirements

    1.4 Manufactured (Mobile) Home Installations – Additional Requirements 1. The stove must be bolted to the floor (secure the unit by prying out the two plastic plugs in the pedestal, and installing the two 3/8" x 3-1/2" (9.8mm x 88.9mm) lag bolts through the holes provided).

  • Page 14: Factory Built Chimney System

    1.5.2.1 Factory Built Chimney System The following are the generic components required for a factory built chimney system for residential installations: Chimney – in the USA use a 6” diameter (152 mm) listed UL 103 HT chimney system and components Chimney –...

  • Page 15: Connectors

    1.5.3.1 Connectors The minimum connector diameter is 6" (152 mm). A minimum connector length of 4 ft (1.22 m) is recommended for best results. Restrictions to stack gas flow (such as using more than two 90 elbows) should be avoided and any horizontal runs should be kept to a minimum length, especially with short chimneys.

  • Page 16: Exterior Chimney

    When connecting to a factory built chimney, ensure that it is installed according to the manufacturer's listed instructions. If using an existing chimney, inspect and clean the chimney if required (this should be done by a licensed chimney sweep or a qualified professional). Figure 1.3 –...

  • Page 17: Draft

    1.5.3.4 Draft Your Osburn stove will attain its best performance if installed with a chimney system that has proper draft. (Draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, and the stack temperatures of the stove).
  • Page 18 Figure 1.5 Connections to a Factory Built Chimney (Interior Shown) Figure 1.6 Connection to a Factory Built Chimney (Exterior Shown)

  • Page 19: Section 2.0 - Operation

    Do not abuse the unit, either by over firing or by using wood or combustibles with salt content, or harmful chemicals. Misuse is not covered by warranty. Even though your Osburn has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.

  • Page 20: Fuel

    2.2 Fuel Fuel for the stove must not be stored closer than the required clearances to combustibles and not in the space required for charging and ash removal. Your Osburn stove is designed to burn . Do not burn coal, ORDWOOD charcoal, or trash in the unit.

  • Page 21: Simple Wood Moisture Test

    2.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides. Within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn.

  • Page 22: Maintaining The Fire

    Figure 2.1 Draft control 2.5 Maintaining The Fire Your Osburn stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 23: Optional) Fan Installation And Operation

    Extended burn times can be accomplished by first operating the stove on a full load with the air inlet controls wide open. Once the fire is well established, and the moisture has been driven out of the wood, reduce the air control to a low setting. The unit should then burn cleanly without smoldering.

  • Page 24: Glass Cleaning

    3.1.1 Glass Cleaning Under normal operation the glass is designed to stay clean. Glass cleaning may be required when burning damp wood and/or when burning slow fires. In general if the glass is not staying clean then the unit is being under fired. Dirty glass may be self cleaned by burning a hot fire (i.e.

  • Page 25: Chimney Cleaning

    When ignited, this creosote makes an extremely hot fire which could be hazardous. Check frequently for creosote build-up. In the event of a stove or chimney component failure, replace only with equipment that is equivalent to the original, available from your Osburn dealer.

  • Page 26: Baffle Installation And Brick Notes

    Your Osburn stove has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of chimney fire.
  • Page 27 3. Install the baffle support/extension (H) ensuring that it fits between the front risers and hold it in place. Install the front secondary air tube as show in figure 3.4c ensuring air holes face forward. Install the cotter pins as in fig 3.4. Installing the front secondary air tube (E) will stabilize baffle assembly during the next step.

  • Page 28: Secondary Air Tube Replacement

    3.5 Secondary Air Tube Replacement (See Figure 3.4) Remove cotter pin at LH end of tube. Slide tube to right and lower tube end below LH plenum. Slide tube to left to remove. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer.

  • Page 29: Section 4- Troubleshooting

    Section 4- Troubleshooting Symptom Possible Cause Corrective Action Smoke in room Down draft Upgrade chimney Chimney blocked Clean chimney Chimney damper shut Open or remove damper Baffle out of position Correctly position baffle New paint is curing Refer to instructions Low draw Upgrade chimney Wood burns...

  • Page 30: Section 5 - Specifications

    Section 5 – Specifications Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential and mobile home. U.S. Environmental Protection Agency. Meets july 1990 emission standards with average emission rate of 2.8 g/hr. Meets AS/NZS 4013:1999 Emission Standards for hardwood fuel. Emission factor is 15 g/Kg of dry wood.

  • Page 31: Osburn Limited Lifetime Warranty

    Paint (peeling), gaskets, insulation, firebrick, and ceramic fibre blankets. 1 year *Pictures required Shall your unit or a components be defective, contact immediately your OSBURN dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: •...

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